GE TLE 160, User Manual

Page 1: ...GE Consumer Industrial SA General Electric Company CH 6595 Riazzino Locarno Switzerland T 41 0 91 850 51 51 F 41 0 91 850 52 52 www gecriticalpower com imagination at work TLES_UL_160 500_S2b_UPS_GE_0...

Page 2: ...ting Revision Concern Date COPYRIGHT 2018 by GE Consumer Industrial SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publi...

Page 3: ...use of the UPS Thank you for choosing GE START UP AND COMMISSIONING A GE GLOBAL SERVICES FIELD ENGINEER must perform start up and commissioning of the UPS Please Contact GE GLOBAL SERVICES at least tw...

Page 4: ...ed in this document WARNING TLE Series 160 500 is a Category C3 UPS Product according to IEC 62040 2 This is a product for commercial and industrial application in the second environment installation...

Page 5: ...FOR SINGLE TLE SERIES 160 500 56 7 1 1 Initial start up of the TLE Series 160 500 56 7 1 2 Complete UPS shut down 60 7 1 3 Restore to normal operation after System shutdown with Load not supplied 61...

Page 6: ...ly during Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After removing the sidewalls of the UPS make sure that...

Page 7: ...o short between individual or separate battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the battery and do not lay them where they could fall onto the battery or i...

Page 8: ...anual the following symbols are defined WARNING if instruction is not followed injury or serious equipment damage may occur CAUTION internal parts have dangerous voltage present Risk of electric shock...

Page 9: ...1 LAYOUT TLE Series 160 220 225 250 Fig 2 1 1 TLE Series 160 200 225 250 General view Fig 2 1 3 Control Panel Fig 2 1 4 Q1 UPS Output switch Fig 2 1 2 TLE Series 160 200 225 250 General view with ope...

Page 10: ...2 2 LAYOUT TLE Series 300 400 500 Fig 2 2 1 TLE Series 300 400 500 General view Fig 2 2 3 Control Panel Fig 2 2 4 Q1 UPS Output switch Fig 2 2 2 TLE Series 300 400 500 General view with open doors TLE...

Page 11: ...otal Load than any other UPS available allowing you to support a greater number of today s enterprise computing Power Factor Corrected PFC equipment High Efficiency Thanks to type Advanced Neutral Poi...

Page 12: ...eliminating all single points of failure The decentralized bypass offers great exibility to up or down grade the system in case future needs might change TLE Series 160 500 BEST IN CLASS EFFICIENCY H...

Page 13: ...modulation strategy applied to IGBT Bridge the rectifier provides clean input power in terms of low THDi and unity power factor Inverter The Inverter converts the DC voltage into a three phase AC vol...

Page 14: ...e the Load is normally powered through the Automatic Bypass When the Utility Voltage is detected out of the prescribed tolerances the Load is automatically transferred to the Inverter When the Utility...

Page 15: ...3 When a Battery low warning occurs on a unit not necessary to support the present Load this unit will shut down after a timeout period selectable The Load is shared between the other units As the wa...

Page 16: ...condition is corrected the Load will be automatically transferred back to the Inverter Fig 4 2 5 1 Block diagram Automatic Bypass If the UPS is unable to return to normal mode following an automatic...

Page 17: ...mmon control circuitry see Fig 4 3 1 1 Parallel units for power capacity Several units can be paralleled in order to achieve output power greater than the maximum power of a single unit The maximum to...

Page 18: ...nicates with all other modules in order to act or react if necessary adapting to the new conditions 4 3 4 Synchronization All units are identical but one unit is arbitrarily selected as the reference...

Page 19: ...UPSs required to maintain a reliable supply to the critical load Then an efficiency optimization algorithm determines the best UPS configuration in order to maintain the running UPS in their highest...

Page 20: ...prepared in advance before the installation The installation must be performed only with the UPS system completely shut down The AC Rectifiers input power 4 must be the same with clockwise phase rota...

Page 21: ...entification label 4 6 WARRANTY GE operating through its authorized agents warrants that the standard products will be free of defects in materials and workmanship for a period as per contract specifi...

Page 22: ...MATERIAL RECYCLING GE in compliance with environment protection uses only environmentally friendly material UPS packing materials must be recycled in compliance with all applicable regulations RECYCLI...

Page 23: ...ntrol Panel positioned on the UPS front door acts as the UPS user interface Main features LCD Touch screen color graphic display See Chapter 6 Multilanguage communication interface English German Ital...

Page 24: ...an be programmed to meet customer needs by changing parameters Operation commands of the UPS 6 1 HOME SCREEN Fig 6 1 1 LCD screen The LCD screen after 5 minutes of inactivity shuts down the backlight...

Page 25: ...ion 6 2 EVENTS Shows in chronological order all the events occurred alarms messages commands handling etc See Section 6 3 SETUP Allows the user to customize some UPS functions to specific requirements...

Page 26: ...Key yellow color Key for disabling the Service Key procedure Used only by the GE Service Center LEDS UPS STATUS LED LOAD PROTECTED green color When lit indicates that the UPS is functioning correctly...

Page 27: ...s open LED STOP OPERATION red color It warns about the imminent Inverter stop default parameter 3 min and the consequent Load shut down as result of The battery is fully discharged and the Load cannot...

Page 28: ...noptic Diagram LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charger LED 4 Automatic Bypass LED 5 LOAD Examples of typical scenarios in the Synoptic Diagram Load supplied by Inverter Load suppl...

Page 29: ...meters like AC DC and various statistics In this mode the keys perform the following functions Return to HOME screen Shows the main screen EVENTS See Section 6 3 Shows the main screen SETUP See Sectio...

Page 30: ...ttery autonomy Charge level The battery charge level On battery time Total operating time of the UPS on battery in hours BATTERY DISCHARGE COUNTER Residual Charge Level The number of discharges combin...

Page 31: ...of fast transients The number of fast transients occurred on the bypass utility on the last seven days Bypass quality index The statistic evaluation in 100 good 0 bad of the Bypass utility Status Bypa...

Page 32: ...ime Total operating time for the UPS in hours Active Power Total effective Load power kW eBoost operation time Total operating time for the UPS in eBoost Operation Mode in hours This counter is displa...

Page 33: ...he keys perform the following functions Shows the main screen MEASURES See Section 6 2 Return to HOME screen Shows the main screen SETUP See Section 6 4 Shows the main screen COMMANDS See Section 6 5...

Page 34: ...to an event Nr 511 is the more recent Nr 1 is the first Data MM DD YYYY Exact hour of the moment when the event occurred HH MM SS thousandth Number of standard GE code of the event Explicit text descr...

Page 35: ...JA CRC FAILURE The parallel communication bus system is subject to high errors rate on channel JA 4007 BUS JB CRC FAILURE The parallel communication bus system is subject to high errors rate on chann...

Page 36: ...LTAGE Dangerous high DC Voltage caused Inverter shut down Inverter restarts automatically after Battery returns to floating voltage 4117 BATTERY EARTH FAULT A leakage current to earth has been detecte...

Page 37: ...RANSFORMER OVERTEMPERATURE The temperature sensor of the Inverter Transformer indicates overtemperature Elapsed stop operation time Inverter shut down With Utility OK Load is transferred on Utility 43...

Page 38: ...Load remains supplied by Utility until the alarm stays ON 4522 FAN FAILURE The Fan Control Board indicates a malfunction of one or more ventilators 4530 LOAD LOCKED ON UTILITY Load is locked on Utilit...

Page 39: ...ly Board in particular from the DC supply Can be enabled or disabled with respective parameter 4702 LOSS OF REDUNDANCY A time of lost redundancy superior than specified in respective parameter was det...

Page 40: ...ined settings 4124 MANUAL AUTOMATIC BOOST CHARGE STOP The automatic boost charge has finished The battery s voltage will return to the maintenance value A manually activated boost charge will finish i...

Page 41: ...61 LOAD OFF Push button Load Off on the UPS Control Panel has been pressed with the output circuit switch Q1 closed 4562 DETOUR ON The auxiliary contact indicates that Q2 Manual Bypass was closed 4564...

Page 42: ...ation Mode will be temporarily inhibited 4609 eBoost INHIBITED LOW LOAD eBoost Operation Mode inhibited due to minimal load not reached 4699 BATTERY TEST IMPOSSIBLE Automatic Battery Test is not possi...

Page 43: ...e without password protection In this mode the keys perform the following functions Shows the main screen MEASURES See Section 6 2 Shows the main screen EVENTS See Section 6 3 Return to HOME screen Sh...

Page 44: ...alues are XON standing for the XON XOFF protocol or None standing for any protocol PRINTER COMMANDS By using the keys MEASURES ALARMS PARAMETERS ALL it is possible to print selected data NOTE Please c...

Page 45: ...e value is No the UPS is normally operating in VFI double conversion mode at all times When the UPS is in eBoost Operating Mode the eBoost LED is ON green light NOTE The configuration of the activatio...

Page 46: ...alue NOTE To avoid undesired eBoost Operation Mode verify Date and Time eBoost screen how many hours of eBoost Operation Mode have been selected for each day of the week NOTE The eBoost Operation Mode...

Page 47: ...st of all Inverters in the system at least 1 minute of normal operation must be programmed during the week the Yes No parameter is automatically disabled if this condition is not satisfied In case thi...

Page 48: ...how many hours of IEMi Operation Mode have been selected for each day of the week NOTE For IEMi Operation Mode to become active a manual Inverter start is required at start up and after a Load Off res...

Page 49: ...s the user to execute UPS operation commands In this mode the keys perform the following functions Shows the main screen MEASURES See Section 6 2 Shows the main screen EVENTS See Section 6 3 Shows the...

Page 50: ...tching ON command NOTE When eBoost Operation Mode or IEMi Operation Mode is enabled control of Inverter status and selection of the feed path is done autonomously by the UPS control logic Therefore In...

Page 51: ...us Shows the Module shutdown status ACTIVE NOT ACTIVE System shutdown System shutdown Load Off command for an RPA Parallel System NOTE This command will immediately disconnect the Load System shutdown...

Page 52: ...er TEST Acoustical alarm test acoustical alarm should be always activated Module shutdown procedure Guides throught the procedures to shutdown a single UPS or a RPA Parallel System unit Attention For...

Page 53: ...me information on the RPA Parallel System In this mode the keys perform the following functions Shows the main screen MEASURES See Section 6 2 NOTE During IEMi Operation Mode the Percent Load informat...

Page 54: ...of the RPA System Parallel Input Utility status for RECT Rectifier and BYP Bypass Battery status for CHRG Battery Charger green color On grey color Off Q1 Load output switch Q2 Manual Bypass switch on...

Page 55: ...step instructions given below However we recommend that at least the initial procedure should be performed by an instructed person Check after every step for correct reaction of the UPS LEDs on the p...

Page 56: ...ery Protections must be open Pos O TLE Series 160 200 225 250 TLE Series 300 400 500 LEDs on Synoptic Diagram Q1 UPS Output switch CB3 External Battery switch option LED 1 Rectifier LED 2 Inverter LED...

Page 57: ...reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by...

Page 58: ...arge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost char...

Page 59: ...CB3 External Battery switch option NOTE Before performing the next procedure 4 make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter performing the command Inverter ON Perform...

Page 60: ...m UPS Rectifier and Inverter are shut down and all contactors are opened LED 1 Rectifier and LED 2 Inverter are OFF LED ALARM is lit 2 Open Q1 UPS Output switch Pos O 3 Disconnect the Battery from the...

Page 61: ...ry Protections MUST BE DISCONNECTED and the CB3 External Battery switch option MUST BE OPEN If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedur...

Page 62: ...CB3 External Battery switch option NOTE Before performing the next procedure 3 make sure that the LED 3 Booster Battery charger is lit 3 Insert the Inverter performing the command Inverter ON Perform...

Page 63: ...CB3 External Battery switch option MUST BE OPEN If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure View of the Synoptic Diagram after perfor...

Page 64: ...CB3 External Battery switch option NOTE Before performing the next procedure 4 make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter performing the command Inverter ON Perform...

Page 65: ...he UPS have been made correctly The safety screens are fixed in their position The switches Q1 and CB3 option are open Pos O and the External Battery Protections must be open Pos O TLE Series 160 200...

Page 66: ...reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by...

Page 67: ...arge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost char...

Page 68: ...the switch fuse holder 3 Connect the Battery to the UPS by closing the External Battery Protections and close if present the CB3 External Battery switch option 4 Insert the Inverter performing the co...

Page 69: ...shut down and all contactors are opened LED 1 Rectifier and LED 2 Inverter are OFF LED ALARM is lit 2 Open Q1 UPS Output switch Pos O 3 Disconnect the Battery from the UPS by opening if present the C...

Page 70: ...rotections MUST BE DISCONNECTED and the CB3 External Battery switch option MUST BE OPEN View of the Synoptic Diagram after performed the command System shutdown with LOAD NOT SUPPLIED 1 Restore the co...

Page 71: ...the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverte...

Page 72: ...is in the following status Q1 UPS Output switch MUST BE CLOSED External Battery Protections MUST BE DISCONNECTED and the CB3 External Battery switch option MUST BE OPEN View of the Synoptic Diagram af...

Page 73: ...rotections and close if present the CB3 External Battery switch option NOTE Before performing the next procedure 4 make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter perform...

Page 74: ...must be open Pos O TLE Series 160 200 225 250 TLE Series 300 400 500 LEDs on Synoptic Diagram Q1 UPS Output switch CB3 External Battery switch option LED 1 Rectifier LED 2 Inverter LED 3 Booster Batte...

Page 75: ...reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by...

Page 76: ...arge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Flooded Lead Acid Battery without boost char...

Page 77: ...k 1 and DC link 2 has reached 400Vdc see screen MEASURES Rectifier Attention check the right DC polarities on both side of the switch fuse holder 3 Connect the Battery on all Units by closing the Exte...

Page 78: ...to Inverter LED ALARM turns Off and the LED LOAD PROTECTED must be lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY INVERTER Synoptic Diagram of first unit Synoptic...

Page 79: ...tus Load supplied from all Inverters of the Redundant Parallel System 1 Disconnect the Inverter performing the Inverter OFF command on the Unit to separate 1 Perform the Inverter OFF command from the...

Page 80: ...then the External Battery Protections Press MUTE key to reset Acoustical Alarm LED ALARM remains lit Synoptic diagram of the unit to separate Synoptic diagram of other units NOTE Before performing th...

Page 81: ...ting this procedure Open the front door of the Unit to reconnect and make sure that All the connections to the input output terminals or bus bars of the UPS have been made correctly The protection pan...

Page 82: ...nal Battery Protections and close if present the CB3 External Battery switch option Synoptic diagram of the unit to reconnect Synoptic diagram of other units 4 Insert the Inverter performing the comma...

Page 83: ...wn Shutdown Load is disconnected from UPS Parallel System Rectifiers and Inverters are shut down and all Contactors are opened LED ALARM is lit Synoptic diagram of first unit Synoptic diagram of other...

Page 84: ...that eBoost Operation Mode is disabled before starting this procedure If IEMi option is available make sure that IEMi Operation Mode is disabled before starting this procedure View of the Synoptic Dia...

Page 85: ...of Soft start the LED 2 Inverter remains lit In case of sufficient output power the output will transfer to Inverter LED ALARM turns Off and the LED LOAD PROTECTED must be lit Synoptic diagram of firs...

Page 86: ...eration Mode is disabled before starting this procedure If IEMi option is available make sure that IEMi Operation Mode is disabled before starting this procedure View of the Synoptic Diagram on all UP...

Page 87: ...of Soft start the LED 2 Inverter remains lit In case of sufficient output power the output will transfer to Inverter LED ALARM turns Off and the LED LOAD PROTECTED must be lit Synoptic diagram of firs...

Page 88: ...critical conditions In addition comprehensive data collection and analysis improves diagnostics capability and enhances response time Continuous monitoring and ongoing maintenance help ensure maximum...

Page 89: ...ponents of the UPS which need periodic maintenance if not replaced could cause a reliability reduction of the supply system We highly recommend that you contact your GE Service Center for preventive m...

Page 90: ...ttery Test to verify the full runtime of the Battery the charger needs at least 8 hours to recharge the Battery up to 90 of its capacity Long shut down periods of the UPS system To guarantee that the...

Page 91: ...V010 docx User Manual TLE Series 160 500 UL S2B 10 NOTES 10 1 NOTES FORM It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as main...