GE TLE Scalable Series, Installation Manual

Page 1: ...e Uninterruptible Power Supply GE Consumer Industrial SA General Electric Company CH 6595 Riazzino Locarno Switzerland T 41 0 91 850 51 51 F 41 0 91 850 52 52 www gecriticalpower com imagination at work TLES_040 120_S1_UPS_GE_Floor_01 ...

Page 2: ...12 2017 File name GE_UPS_ISG_TLE_SUL_40K_M15_1US_V010 Revision 1 0 Identification No 8600123208P Up dating Revision Concern Date COPYRIGHT 2017 by GE Consumer Industrial SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system is not to be reproduced either in ...

Page 3: ...about the installation of the UPS Thank you for choosing GE START UP AND COMMISSIONING A GE GLOBAL SERVICES FIELD ENGINEER must perform start up and commissioning of the UPS Please Contact GE GLOBAL SERVICES at least two weeks prior to schedule start up and commissioning at 1 800 637 1738 or by E mail at pqservice ge com Distributed in the USA by Your service contact g GE Consumer Industrial SA Ge...

Page 4: ...ting from the use of the information contained in this document WARNING TLE Scalable Series 40 150 is a product that needs to be installed by a licensed and knowledgeable contractor Installation restrictions or additional measures may be needed to prevent disturbances We recommend that this manual be kept next to the UPS for future references If any problems are encountered with the procedures con...

Page 5: ...es 40 150 Power connection with Common Input Utility 31 4 8 2 TLE Scalable Series 40 150 Power connection with Dual Input Utility 33 4 8 3 Battery cabinet connection to TLE Scalable Series 40 150 35 4 8 4 Use of TLE Scalable Series 40 150 in SEM Operation Mode Super Eco Mode 37 4 8 5 Use of TLE Scalable Series 40 150 as frequency converter 38 4 9 RPA PARALLEL SYSTEM CONNECTION 39 4 9 1 Power wirin...

Page 6: ...fy accurately during Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After removing the sidewalls of the UPS make sure that all earth connections when reassembling are correctly reattached This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against anima...

Page 7: ...a tool to short between individual or separate battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the battery and do not lay them where they could fall onto the battery or into the cabinet 3 Disconnect charging source prior to connecting or disconnecting battery terminals Install the battery as shown on the drawing provided with the battery When connecting cables...

Page 8: ...t this manual the following symbols are defined WARNING if instruction is not followed injury or serious equipment damage may occur CAUTION internal parts have dangerous voltage present Risk of electric shock PE Earth GND Ground PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which an...

Page 9: ... 2 LAYOUT 2 1 LAYOUT TLE SCALABLE Series 40 150 Fig 2 1 1 TLE Scalable Series 40 150 General view Fig 2 1 2 Control panel Fig 2 1 3 Q1 UPS Output switch Fig 2 1 4 Connectivity Slots TLES_040 120_S1_UPS_GE_02 TLES_UL_040 150_S1_Switch Q1_01 Q1 0 OFF I ON J35µP RS232 CI SNMP CONN2 CONN3 CONN4 TLES_040 120_S1_UPS connectivity_02 E P O E P O XA ...

Page 10: ...nnection CI Customer Interface Board see Fig 2 1 4 CR Connectivity Slots J35µP Serial port RS232 for IMV protocol Q1 UPS Output switch RPA RPA board Redundant Parallel Architecture for Parallel System option SNMP 3 ph SNMP WEB plug in adapter see Fig 2 1 4 XA Terminals for EPO Emergency Power Off and 24Vdc connection Remove this panel or provide means to capture metal filings from cutting conduit ...

Page 11: ...Clorid PACKING MATERIAL RECYCLING GE in compliance with environment protection uses only environmentally friendly material UPS packing materials must be recycled in compliance with all applicable regulations RECYCLING AT THE END OF SERVICE LIFE GE in compliance with environment protection recommends to the User that the UPS equipment at the end of its service life must be recovered conforming to t...

Page 12: ...g the unpacked UPS Forklift The UPS may be lifted with a forklift in upright position Take note of the center of gravity marked on the package Crane Fig 4 1 2 Position of the carrying belts when moving the unpacked UPS WARNING Check for sufficient floor and elevator loading capacity Transport UPS only in upright position Do not stack other package on top of the UPS Crane If the UPS has to be lifte...

Page 13: ...ons W x D x H Standard UPS 23 62 x 34 06 x 64 17 inches 600 x 865 x 1630 mm UPS with options TCE THF 27 56 x 34 06 x 75 00 inches 700 x 865 x 1905 mm Weight Standard UPS 992 lbs 450 kg UPS with options TCE THF 1102 lbs 500 kg Floor loading Standard UPS 178 lbs sq ft 867 kg m2 UPS with options TCE THF 198 lbs sq ft 964 kg m2 Dimensions and weights TLE Scalable Series 120 150 Dimensions W x D x H St...

Page 14: ...00 inches 757 x 750 x 1905 mm 40 00 x 29 50 x 75 00 inches 1016 x 750 x 1905 mm Lbs kg lbs sq ft kg m2 TLE Scalable Series 150 50 TLE Scalable Series 150 80 TLE Scalable Series 150 100 TLE Scalable Series 150 120 TLE Scalable Series 150 150 For this and further information please consult the Installation Operation Maintenance Manual of the Battery cabinet NOTE The weight of each single piece is ma...

Page 15: ...tances and with a temperature range not exceeding 13 F 25 C to 131 F 55 C In case the battery is included please refer to Section 4 3 2 Some important functions of the UPS such as the customized functions are defined by parameters stored in a RAM memory A small backup Battery located on the Control Unit board supplies the RAM If the storage time of the UPS exceeds 1 year these functions should be ...

Page 16: ...nance free Operation at temperatures higher than 77 F 25 C will reduce battery life The TLE Scalable Series 40 150 UPS can radiate radio frequency energy Although some RFI Radio Frequency Interference filtering is inherent to the UPS there is no guarantee that the UPS will not influence sensitive devices such as cameras and monitors that are positioned close by If interference is expected the UPS ...

Page 17: ...g of the UPS cabinet TLE Scalable Series 40 150 on the floor The UPS cabinet is free standing and normally does not require to be bolted to the floor The UPS cabinet can be fixed however to the floor by bolting it with the supporting blocks to the floor Fig 4 4 1 3 Fixing of the UPS cabinet on the floor Fig 4 4 1 4 TLE Scalable Series 40 150 UPS cabinet floor fixing points FRONTAL SIDE Utility inp...

Page 18: ...ange 4 F 20 C to 104 F 40 C The life of valve regulated batteries will be reduced by 50 for each additional 18 F 10 C that the battery ambient temperature is above 77 F 25 C The Battery System associated with larger UPS is usually either rack mounted or installed in multiple Battery Cabinets Installation and assembly must be made according to the local standards and Battery System manufacturer s r...

Page 19: ...itude for cooling air 77 F 25 C to 86 F 30 C UPS model Losses Cooling air flow VFI SEM Super Eco Mode VFI PF 0 9 PF 1 PF 0 9 PF 1 PF 0 9 PF 1 TLE Scalable Series 150 40 6005 BTU hr 1760 kW 6142 BTU hr 1800 kW 1841 BTU hr 540 kW 1911 BTU hr 560 kW 872 CFM 513 m3 h 892 CFM 525 m3 h TLE Scalable Series 150 50 7507 BTU hr 2200 kW 7677 BTU hr 2250 kW 1962 BTU hr 575 kW 2047 BTU hr 600 kW 1090 CFM 642 m...

Page 20: ... GE Service Center Fig 4 6 1 ShockWatch device Fig 4 6 2 TiltWatch device NOTE Be aware of the heavy weight of the UPS pay attention when moving the UPS cabinet Take care not to damage the UPS when moving by forklift A damaged UPS must never be installed or connected to Utility or Battery In case of any damage sustained during the transport immediately inform the shipping agent A detailed report o...

Page 21: ...retch foil check the status of the A Humidity indicator 10 to 70 The UPS can be commissioned 80 The UPS shall not be commissioned Please contact your GE Service Center Fig 4 6 4 Location of the Protective Foil PROTECTIVE FOIL TLE Scalable Series 40 150 is provided with a Protective Foil on the roof and door front panels to prevent material from falling into UPS WARNING It s MANDATORY TO REMOVE the...

Page 22: ...ed from a Common Input source or Dual Input sources if desired Common Input Utility Rectifier Bypass Fig 4 7 1 1 Common Input Utility Rectifier Bypass The same power source is to be used for both Bypass Supply and Rectifier Input input F33 Bear in mind that when the Utility fuses are opened there is a supply failure to the Rectifier as well as to the Automatic Bypass In this case the interconnecti...

Page 23: ...e connected and grounded solidly due to the existence of voltage surge protection devices inside the UPS The connection of the Battery to the UPS must be protected with fuses or similar devices according to technical specifications and in accordance with local standards NOTE If you use ELCB breaker Earth Limiting Circuit Breaker to protect the input connections consider the high leakage current ge...

Page 24: ...e requirement is based on the current data below The maximum available fault current from the battery supply is 20kA The minimum breaker voltage rating is 540V Fig 4 7 3 1 Common Input Rectifier Bypass Fig 4 7 3 2 Dual Input Rectifier Bypass The AC values below are current ratings per phase These maximum and nominal ratings should be considered when choosing the appropriate AC over current protect...

Page 25: ... 120 225 A 200 A 225 A 300 A TLE Scalable Series 150 150 300 A 250 A 300 A 400 A WIRING Wire sizing according to NEC Section 210 20 A Table 310 16 Use 194 F 90 C copper Wiring requirements AC INPUT RECTIFIER 3 Phase 4 wire plus Ground AC INPUT BYPASS 3 Phase 4 wire plus Ground AC OUTPUT 3 Phase 4 wire plus Ground DC INPUT 2 wire positive and negative plus Ground Maximum recommended cable size UPS ...

Page 26: ...0 45 6 55 65 75 40 50 60 4 70 85 95 55 65 75 3 85 100 110 65 75 85 2 95 115 130 75 90 100 1 110 130 150 85 100 115 1 0 125 150 170 100 120 135 2 0 145 175 195 115 135 150 3 0 165 200 225 130 155 175 4 0 195 230 260 150 180 205 250 215 255 290 170 205 230 300 240 285 320 190 230 255 350 260 310 350 210 250 280 400 280 335 380 225 270 305 500 320 380 430 260 310 350 600 355 420 475 285 340 385 700 3...

Page 27: ...le Series 40 150 Single UPS with Common Input Utility for Rectifier Bypass Single UPS with Common Input Utility for Rectifier Bypass 3 wire distribution 3 phase plus ground Single UPS with Dual Input Utility for Rectifier Bypass Connect a single input Neutral to Bypass Utility inside the UPS common Neutral for Bypass and Rectifier Single UPS with Dual Input Utility for Rectifier Bypass 3 wire dist...

Page 28: ...PS_ISG_TLE_SUL_40K_M15_1US_V010 docx Installation Guide TLE Scalable Series 40 150 UL S1 UPS Parallel System with Common Input Utility Rectifier Bypass UPS Parallel System with Common Input Utility Rectifier Bypass 3 wire distribution 3 phase plus ground ...

Page 29: ...e TLE Scalable Series 40 150 UL S1 UPS Parallel System with Dual Input Utility for Rectifier Bypass Connect a single input Neutral to Bypass Utility inside the UPS common Neutral for Bypass and Rectifier UPS Parallel System with Dual Input Utility for Rectifier Bypass 3 wire distribution 3 phase plus ground ...

Page 30: ... to avoid risk of short circuit between different poles The grounding and neutral connection of the electrical system must be in accordance with local regulations In case of additional cabinets containing batteries input output transformers etc their ground terminals must be connected to the UPS main ground terminal Once the power cables have been connected re install the internal safety shields a...

Page 31: ... C L3 PE Ground Input Utility NOTE The interconnection links BR1 BR2 and BR3 on the input bus bars MUST REMAIN CONNECTED see Fig 4 8 1 1 Output Load L1 Load phase A L1 L2 Load phase B L2 L3 Load phase L3 N Neutral Load PE Load Ground External Battery Positive pole of the battery DANGER Before closing the External Battery Fuses end or Breaker during the commissioning of the UPS check the correct po...

Page 32: ...tain a Neutral Bus as per the following Figure 4 8 1 2 If no Neutral Connection is available with the Bypass Input 3 wire input ground and the Load does not require a Neutral solidly connect the Output Neutral of the UPS to ground in the Output Distribution Cabinet Wire Neutral Conductors from the UPS to the output distribution cabinet common point of connection and solidly connect to ground with ...

Page 33: ...ypass phase C L3 PE Ground Input Utility N Neutral Input Utility NOTE The interconnection links BR1 BR2 and BR3 on the input bus bars MUST BE REMOVED see Fig 4 8 2 3 Output Load L1 Load phase A L1 L2 Load phase B L2 L3 Load phase L3 N Neutral Load PE Load Ground External Battery Positive pole of the battery DANGER Before closing the External Battery Fuses end or Breaker during the commissioning of...

Page 34: ...tain a Neutral Bus as per the following Figure 4 8 2 2 If no Neutral Connection is available with the Bypass Input 3 wire input ground and the Load does not require a Neutral solidly connect the Output Neutral of the UPS to ground in the Output Distribution Cabinet Wire Neutral Conductors from the UPS to the output distribution cabinet common point of connection and solidly connect to ground with ...

Page 35: ...34B75 C rating size per NEC Table 310 16 and or all applicable national and local codes see also Section 4 7 4 Battery cabinet can be located on either side of the UPS The connecting cables PE are supplied with the battery cabinet Connect the cables to UPS bus bars PE using M8 bolts with a torque wrench at 195 Lb in 22 Nm 941BNOTE 942BCheck for sufficient floor loading capacity 943BFor further inf...

Page 36: ...emperature sensor TLES_UL_040 150_S1_UPS IM0284 J14_01US EPO EPO XA Q1 I ON 0 OFF J35 J36 TP5 TP4 C34 C35 C64 C63 C56 C54 L2 L1 J31 J37 J34 J38 C62 C61 R102 R101 R100 R99 R98 R38 R86 R76 R66 R56 R46 R16 R75 R65 R55 R45 R37 R15 R74 R64 R54 R44 R63 R53 R43 R13 R73 R36 R32 R30 R28 R27 R26 R25 R23 R22 R20 R19 R18 BARCODE 8600096911P IM0284C J22 J26 J27 J2 J33 J5 J4 J21 J20 J19 J18 J16 J1 J32 J12 K3 J9...

Page 37: ...S input characteristic As the inverter output filter exhibits a predominantly capacitive characteristic it may provide some degree of reactive power compensation when combined with lagging power factor loads Conversely depending on the load type and level the UPS input characteristic may exhibit a leading power factor in SEM Operation Mode Please contact your Service Center for more information NO...

Page 38: ...uency converter the SEM Operation Mode is automatically disabled Fig 4 8 5 1 Interconnection links BR1 BR2 and BR3 In order to avoid improper operation only the Rectifier input should be powered L1 1 L2 1 and L3 1 Fig 4 8 2 1 therefore the interconnection links BR1 BR2 and BR3 on the input bus bars MUST BE REMOVED See pictures above and Fig 4 8 2 1 Special care must be taken in choosing the fuse r...

Page 39: ...e the same for all units of the Parallel System no phase shift allowed between units NOTE It is strongly recommended that no transformers automatic circuit breakers or fuses should be inserted between the unit s output and the Load common bus bars However it is recommended that a disconnection or isolation switch is installed in order to totally isolate a unit if needed Verify that power wiring an...

Page 40: ...ables In this way communication is maintained between units in case one of the control cables should fail or be accidentally damaged or disconnected The standard length of the control bus cable between two parallel units is 40 ft 12m The maximal overall length of bus connection between the first and the last unit should not exceed 295 ft 90m Verify that control wiring run in an individual separate...

Page 41: ...ts of a Parallel System the switches SW1 1 2 3 4 5 6 MUST BE IN POSITION ON see Fig 4 9 2 2 Fig 4 9 2 3 Bus connection on intermediate units Intermediate units of a RPA Parallel System On the two boards P13 P14 IM0022 Bus Interface Board of the intermediate units of a Parallel System the switches SW1 1 2 3 4 5 6 MUST BE IN POSITION OFF see Fig 4 9 2 3 1 2 3 SW1 4 5 6 O N TLES_030 040_S1_RPA IM0222...

Page 42: ...connection The communication bus cable connectors are placed on the two boards P13 P14 IM0022 Bus Interface Board see Fig 4 9 3 1 Fig 4 9 3 2 View electronic module on intermediate unit Control bus cables connection Plug the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 on the connectors J1A J2A and J1B J2B placed on the two boards P13 P14 IM0022 Bus Interface Board Fix the communication bus cabl...

Page 43: ...CONNECTING THEM from the two boards P13 P14 IM0022 Bus Interface Board For reliability reasons the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 connecting the units should be run in separated protected conduits as indicated in Fig 4 9 3 3 separated from the power cables It is important that the cable J1A J2A 1 2 3 4 5 must be the same length as cable J1B J2B 1 2 3 4 5 WARNING Connection and comm...

Page 44: ...tic Switch NOTE This procedure could imply a Load shut down Keep SELV cables separated from HIGH VOLTAGE cables Fig 4 10 2 XA EPO Emergency Power Off RPA Parallel System connection schematics In a Parallel System a separate NC Normally Closed contact must be connected individually to each unit When the EPO Emergency Power Off has been activated the system must be restored as follows Realize the pu...

Page 45: ...l System max 6 UPS it s possible to install the following connectivity boards max 3 Customer Interface boards for each UPS max 2 3 ph SNMP WEB Plug in Adapter boards for Parallel System ATTENTION The installation of any option board must be performed by QUALIFIED SERVICE PERSONNEL Prior to the installation connection and cabling of any option board the UPS must be COMPLETELY POWERED DOWN and all t...

Page 46: ...ftware GE iUPSGuard GE Data Protection or GE Service Software for system protection and management of the UPS systems Fig 5 1 2 Serial port J35µP connection to PC with RS232 1 1 cable DB9m DB9f Connection of a serial printer From the display panel it is possible to select printing of measurements alarms and parameters see User Manual to Section 7 4 SETUP PRINTER The serial port J35µP RS232 is enab...

Page 47: ...ts On terminals X1 6 of the following 27 signals can be selected from the display entering with the appropriate password Some UPS functions can be activated with parameters when an external Normally Open NO contact is closed on X1 10 21 or X1 11 22 Selectable functions by changing parameters password required are 0 NO FUNCTION 1 INVERTER ON 2 INVERTER OFF 3 PRINT ALL 4 STATUS RELAY 5 GENERATOR ON ...

Page 48: ...ON def Parameter RL 5 X1 12 13 14 NO C NC LOAD ON MAINS def Parameter RL 2 X1 15 16 17 NO C NC GENERAL ALARM def Parameter RL 4 X1 18 19 20 NO C NC BUZZER ACOUSTIC ALARM def Parameter RL 6 In case different alarms or operating status are required they can be configured on the same terminals via software from the control panel The configuration can be changed in parameters mode by a trained operato...

Page 49: ...e aux contact from the External Bypass Switch to the programmable input X1 10 21 making the UPS operate as if the internal switch Q2 has closed This function can be activated by changing a dedicated parameter password required When this NO Normally Open contact closes the output Inverter Contactor K7 it is automatically opened and the Load transfer back to Inverter will be inhibited In a Parallel ...

Page 50: ...d provides UPS information via the standard SNMP Protocol UPS MIB RFC 1628 GE Single MIB GE Parallel MIB The UPS can therefore be monitored by a Network Management System NMS or by our applications for instance GE iUPSGuard or GE Data Protection which uses this information to determine the state of the UPS in order to guarantee safe and orderly shut down of the server when needed For additional in...

Page 51: ...ion of input and output cables from the top of the UPS The Top Cable Entry Exit Sidecar can be located on either side of the UPS cabinet The Top Cable Entry Exit Sidecar is accessibly from right side see panel G in the Fig 6 1 3 Dimensions W x D x H TCE 4 00 x29 84 x48 71 100x865x1905mm THF 4 00 x29 84 x48 71 102x758x1237mm Weight TCE 88lbs 40kg THF 22lbs 10kg Screw torque specifications Tensilock...

Page 52: ...metallic windows D from the metal screen Fix the structure E with the appropriate screws Fix the roof A of the UPS cabinet Fix the top plate F with the appropriate screws 1247BKnock out appropriate holes in top plate for Top Cable Entry Exit Sidecar Fix side panel G with the appropriate screws Fix the structure Top Hat Fascia B with the appropriate screws A E F G Torx M5x12 TLES_UL_040 150_S1_UPS ...

Page 53: ...docx Installation Guide TLE Scalable Series 40 150 UL S1 7 NOTES 7 1 NOTES FORM It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by ...