GEA T.VIS A-15, Operating Instructions Manual

Page 1: ...Control and feedback systems GEA T VIS A 15 Operating instruction Translation from the original language 430BAL010699EN_6...

Page 2: ...yright All rights reserved The document may not in whole or in part be copied reproduced translated or reduced to an electronic medium of machine readable form without the express permission of GEA Tu...

Page 3: ...top without solenoid valves 18 3 1 3 Control Top with Solenoid Valves 18 3 1 4 Control Top with Cap Including Buttons 19 3 1 5 Control Top with Cap without Buttons 20 3 1 6 Function of the Buttons 20...

Page 4: ...l Valve 64 6 6 11 Fitting to an ASEPTOMAG Valve 65 6 6 12 Replacing Control Tops 66 7 Start up 67 7 1 Safety notes 67 7 2 Commissioning Control Top without Solenoid Valves 67 7 3 Commissioning Control...

Page 5: ...hrottle 94 11 Alarms 96 11 1 Malfunctions and remedies 96 11 2 Carrying out a Reset Back to Default Standard 98 12 Decommissioning 99 12 1 Safety instructions 99 12 2 Disposal 99 12 2 1 General notes...

Page 6: ...430BAL010699EN_6 6 17 03 2022...

Page 7: ...the entire life cycle of the product When the location is changed or the product is sold make sure you also provide the Operating Instructions 1 1 2 Notes on the Illustrations The illustrations in the...

Page 8: ...n serious damage to the component or in the vicinity of the component The arrow identifies a precautionary measure you have to take to avoid the hazard Carry out the following steps Start of a set of...

Page 9: ...1 4 EU Declaration of Conformity General Information EU Declaration of Conformity 430BAL010699EN_6 17 03 2022 9...

Page 10: ...2011 EN IEC 62026 1 2019 EN 62026 2 2013 IEC 61131 9 2013 Other applied standards and technical specifications DIN EN 61326 1 2013 07 DIN EN 61131 2 2008 CISPR11 2015 Remarks The device type IO link c...

Page 11: ...roval is required Hint The manufacturer will not accept any liability for damage resulting from any use of the valve which is not in accordance with the designated use of the valve The risk is borne s...

Page 12: ...quipment are used Inform personnel regarding any properties of the product which might pose a health risk and the preventative measures to be taken Have a qualified first aid representative on call du...

Page 13: ...the valve Ensure that nobody can get hurt on the parts of the valve Immediately report any faults or noticeable changes on the valve to the person responsible Never touch the pipes and the valve when...

Page 14: ...alification to carry out their tasks be instructed with regard to possible dangers know and observe the safety instructions given in the documentation Only allow qualified electricians to carry out wo...

Page 15: ...the task Maintenance personnel Appropriate training and a sound knowledge of the structure and functionality of the component Sound knowledge in the following areas Mechanical equipment Electrical equ...

Page 16: ...electronics or result in data loss Do not carry out any welding work in the vicinity of the control top or make sure electronics are properly protected Voltage peaks The permitted voltage ranges of t...

Page 17: ...nd secure it against inadvertently being switched back on again Only allow a qualified electrician to carry out any work on the electrical power supply Check the electrical equipment of the control to...

Page 18: ...you have any questions 3 1 2 Control top without solenoid valves The T VIS A 15 control top without solenoid valves acts as a position indicator After programming it indicates the status of the proce...

Page 19: ...sassemble the valve insert the main actuator can be controlled in service mode using the buttons in the cap in order to relieve the spring tension which depends on the valve type 3 1 4 Control Top wit...

Page 20: ...time window after activation of the operating voltage During this time window functions can be started The buttons are automatically locked again after the allowed time has expired During automatic en...

Page 21: ...is discharged via this vent plug In the unlikely event of a damaged solenoid valve or in case of sealing problems pressure relief is ensured Fig 7 Control top standard variant in IP66 This vent plug i...

Page 22: ...nly use suitable lifting gear and slings for transporting the package units control tops Observe the pictograms on the package Control tops must be protected from animal and vegetable fats The synthet...

Page 23: ...1 5 Control top T VIS A 15 15 Control top type N without solenoid valve P 1 solenoid valve R 1 solenoid valve Y1 retrofittable Y2 Y3 N 2 solenoid valves Y1 main stroke Y2 valve disk lifting J 2 soleno...

Page 24: ...NP D DeviceNet N IO Link 18 Solenoid valve A 24 V DC 0 85 W 0 without 19 Screw connection cable air for air hose 6 4 mm J 5 pin connector M12 5 wire M20x1 5 24 V DC IO Link AS interface DeviceNet H 8...

Page 25: ...junction box for screw connection J P Material No 508 963 8 pin M12 junction box for screw connection H I Material No 508 061 67 Protection class IP 67 immersion 69k Protection class IP 69K high press...

Page 26: ...ass III Divisions 1 and 2 hazardous 5 2 Technical data Refer to the following tables for the key technical data of the control top Technical data temperatures and compressed air supply Designation Des...

Page 27: ...al IP67 immersion Optional IP69k high pressure EC EMC directives 2014 30 EU Immunity for industrial environments EN 61000 6 2 2005 Radio frequency interference EN ISO 61000 6 4 2007 A1 2011 EC Low Vol...

Page 28: ...8 V DC High 13 V DC Low 6 V DC Control current 10mA Technical data outputs Designation Description Output voltage High UV 1 V Low 5 V Max current per output 100 mA short circuit proof Switching freque...

Page 29: ...outside tolerance DI1 S2 Feedback 1 valve in actuated position Main stroke 0 valve outside tolerance for actuated position DI2 S3 Feedback 1 double disk closed Double disk 0 double disk not closed or...

Page 30: ...ot assigned DI5 Y6 not assigned DI6 Y5 not assigned DI7 SUP 1 setup active Setup active 0 setup inactive DIW X 2 Actual valve position 0 1023 10Bit Valve position 0 78mm Assignment for colour variant...

Page 31: ...ps ioddfinder io link com productvariants search vendorName 22GEA 20Tuchenhagen 20GmbH 22 Technical data non cyclical data exchange Sub index Offset Function Access rights Range Default Signal Index 0...

Page 32: ...023 10Bit 0 78mm 0x07 0x08 0x06 0x07 Activated Position M 0x00 0x04 0x00 0xFF 0 1023 10Bit 0 78mm 0x09 0x0A 0x08 0x09 Lift Position M 0x00 0x04 0x00 0xFF 0 1023 10Bit 0 78mm Where access to the entire...

Page 33: ...ned Assignment for colour variant green see Section 6 5 2 Page 53 Software version C see version label CASi Technical data inputs as seen from the AS interface master Bit Function Signal DI0 single se...

Page 34: ...O0 PV Y1 Activation of solenoid valve Y1 1 solenoid valve activated 0 solenoid valve not activated DO1 PV Y2 Activation of solenoid valve Y2 1 solenoid valve activated 0 solenoid valve not activated D...

Page 35: ...abel ADN Technical data inputs Bit Function Signal I 0 Feedback 1 valve in non actuated position Main stroke 0 valve outside tolerance for non actuated position I 1 Feedback 1 valve in actuated positi...

Page 36: ...gnal I 0 single seated valves Feedback 1 valve in non actuated position Main stroke 0 valve outside tolerance for non actuated position I 0 double seated valves Feedback 1 valve disk closed Valve disk...

Page 37: ...lenoid valve Y3 1 solenoid valve activated 0 solenoid valve not activated DO3 not assigned Technical data LED indicators for module and network status Designation Description Green Operation Flashing...

Page 38: ...st be ordered separately Accessories Part no Cable socket right angle M12 5 pole A coded 508 963 Cable socket straight M12 8 pole A coded 508 061 Cable socket straight M12 with 1 m cable and ASI insul...

Page 39: ...ta F L G MD 2 413 071 PARALIQ GTE 703 413 064 5 10 Equipment Technical data equipment Equipment Material no Proximity switch M12x1 in the lantern As per NAMUR normally closed contact 7 5 30 V DC Ambie...

Page 40: ...bsorber G 1 4 Filter material stainless steel wool Ambient temperature 20 70 C max pressure 10 bar 933 174 Supply exhaust air throttle G 8 Filter material sintered stainless steel Pressure range 0 2 1...

Page 41: ...er opening the crate Under no circumstances should anyone stand under a suspended load Safety devices of the component may not work effectively during installation Reliably secure sections of the plan...

Page 42: ...ter Optional supply air throttle N Air connection for spring force backup Only with logic element NOT Y1 Air connection for external main stroke connection with plug 23 23 Plug Control air pressure ca...

Page 43: ...rce backup Only with logic element NOT Y1 Air connection for external main stroke connection with plug 23 Y2 Air connection for lifting the valve disk Not permitted for the main stroke of an external...

Page 44: ...spring force backup Only with logic element NOT Y1 Air connection for external main stroke connection with plug 23 Y3 Air connection for lifting the double disk for external air connection of an air a...

Page 45: ...23 Y2 For VARIVENT valves with lifting actuator Air connection for lifting the valve disk For STERICOM double seal valves Lift down air connection at actuator top Not permitted for the main stroke of...

Page 46: ...r To satisfy the UL requirements use a protective insulation power limited power supply according to UL IEC 60950 or power limited according to UL IEC 61010 1 3cd cl 9 4 or a Class II power supply acc...

Page 47: ...L 24 V DC supply voltage 2 S2 Feedback of actuated position 3 L UV L reference potential 4 S1 Feedback of non actuated position 5 PV1 Actuation of solenoid valve Y1 Assignment for colour variant gree...

Page 48: ...potential 4 S1 Feedback of non actuated position 5 PV1 Actuation of solenoid valve Y1 6 PV2 Actuation of solenoid valve Y2 7 PV3 Actuation of solenoid valve Y3 8 S3 Feedback external proximity switch...

Page 49: ...rd 78 in the control top according to the connection diagram Use wires with ferrules max 1 5 mm 2 Secure the cable in the cable gland at a torque of 5 Nm Done 6 4 3 Electrical 24 V DC Wiring 6 4 3 1 P...

Page 50: ...e 6 4 4 1 Plug M12 5 pin 24 1 Fig 20 5 pin M12 connector A coded device connector and view of male connector Corresponding cable sockets part no 508 963 508 027 and 508 028 see 1 AS I 2 Not connected...

Page 51: ...ed 2 V 3 V 4 CAN_H 5 CAN_L Carry out the following steps 1 Connect cable via air connector M12 5 pole Done 6 4 5 2 External Proximity Switch 170 50 K1 K2 Fig 22 Caution Only use proximity switches spe...

Page 52: ...ition yellow see also Section 6 5 2 Page 53 Lift valve disc without LEFF yellow flashing see also Section 6 5 2 Page 53 Lift double disk without LEFF quick flashing yellow see also Section 6 5 2 Page...

Page 53: ...on actuated position valve in actuated position moving valve disk lifting without LEFF double disk lifting without LEFF Carry out the following steps 1 Disconnect the control top from the power supply...

Page 54: ...ctor M12 5 wire M20 J1 IO Link PicoBlade 5 pin Voltage supply J2 PicoBlade 5 pin 24 1 Plug in connector M12 3 wire M20 only with circuit board 24VDC J3 PicoBlade 3 pin 9 T VIS sensor module J4 IO Link...

Page 55: ...e types R T_R M 2 0 M_0 06 MT T_R 08 with lifting actuator This installation is described below in the chapter Installation on VARIVENT double seat valves with lifting actuator type R T_R M 2 0 M_0 06...

Page 56: ...2 Lightly grease the O ring F1 and the inner thread of the installation base F and then screw the installation base onto the actuator and tighten using a pin face spanner and a torque of 20 Nm When s...

Page 57: ...assist connect Y2 to connection Y2 of the valve actuator see hose connection plan of the valve 7 Perform commissioning see Chapter 6 Page 41 and Chapter 7 Page 67 8 Fit the hood and tighten the screw...

Page 58: ...erform commissioning see Chapter 6 Page 41 and Chapter 7 Page 67 Done 6 6 4 Mounting to a Butterfly Valve T smart 8000 Requirement Pay attention not to kink the air hoses when mounting the control top...

Page 59: ...duct Fig 31 9 Perform commissioning see Chapter 6 Page 41 and Chapter 7 Page 67 Done 6 6 5 Mounting to a Butterfly Valve T smart 7 and a Mixproof Butterfly Valve T smart 9 Requirement Pay attention n...

Page 60: ...orm commissioning see Chapter 6 Page 41 and Chapter 7 Page 67 Done 6 6 6 Mounting to ECOVENT Valves N_ECO and W_ECO Requirement Pay attention not to kink the air hoses when mounting the control top Ca...

Page 61: ...accordance with the valve block configuration 6 Due to the internal air guiding of the control top T VIS A 15 B the connection A 4 2 on the actuator and air hose Y1 23 on the steering top are closed F...

Page 62: ...nce with the valve block configuration 7 As internal air guiding is not possible on VESTA valves connect the air connection Y1 on the control top to connection A4 2 on the actuator with an air hose L...

Page 63: ...clamps 15 and screws 39 to a torque of 1 Nm 0 7 lbft 8 Align the pneumatic and electrical connections in accordance with the valve block configuration 9 As internal air guiding is not possible on VEST...

Page 64: ...ce the control top over the T VIS switch bar 1 and on the actuator 6 Tighten the clamp connection 15 with screws 39 at a torque of 1 Nm 7 Align the pneumatic and electrical connections in accordance w...

Page 65: ...the valve block configuration Internal air guiding is not possible on these valve types Therefore connect the air connection Y1 on the control top and the connection A 4 2 on the actuator to the air h...

Page 66: ...A 4 2 on the actuator to the air hose L 6 Connect the pneumatic hose or 2 3 hoses for valves with seat lifting in accordance with the hose connection diagram for the valve 7 Perform commissioning see...

Page 67: ...Commissioning For commissioning the following principles apply Only allow properly qualified staff to set the control top into operation Make sure all connections are properly established The safety d...

Page 68: ...k the proper function of the T VIS feedback signals This completes commissioning 7 3 Commissioning Control Top with Solenoid Valves Activating the Control Top Once the control top has been properly mo...

Page 69: ...witching point tolerances attenuations and the LEFF function only if the valve is LEFF compatible i e double seat valve with lifting actuator see If 24 7 PMO valves types M_O 06 M 2 0 MT T_T 08 are us...

Page 70: ...Another option with the hood removed is the manual override on the solenoid valve see Control top with solenoid valves 7 5 Adjust the proximity switch in the lantern for unbalanced double disks of the...

Page 71: ...t of the adjusting screw 6 rests on the shoulder of the cleaning connection in the direction of the actuator A 3 Fix the proximity switch holder in position with the countersunk screw Done Fitting the...

Page 72: ...ted to the control top to the proximity switch using the cap nut M12 10 1 The LED on the proximity switch must now be lit in operating mode Done Checking the function Carry out the following steps 1 C...

Page 73: ...n of the housing 5 3 Tighten the proximity switch nut 2 with the countersunk screw 3 Fig 52 Done Adjusting the proximity switch holder Carry out the following steps 1 Screw the adjusting screw 6 into...

Page 74: ...he balancer 7 Fig 55 Done Adjusting the proximity switch Carry out the following steps 1 Unscrew the proximity switch by one full turn 360 to set a gap a in the range from 0 5 to 1 0 mm Fig 56 2 Tight...

Page 75: ...allows the Regulatory Inspector to manually perform seat lifting of the upper and the lower valve disk on the valve in order to verify that the position detection devices for the upper and lower valve...

Page 76: ...setting must be repeated refer to the operating instructions of the M 2 0 valve and Section 7 3 Page 68 Done Step 3 Carry out the following steps 1 Activate the upper valve disk by activating solenoid...

Page 77: ...rmine which of the two housings is part of this active cleaning program Step 2 Carry out the following steps 1 If the upper housing is part of the active CIP circuit Activate lifting of the lower seat...

Page 78: ...orrectly 8 2 Settings in Programming Mode Hint If 24 7 PMO valves types M_O 06 M 2 0 MT T_T 08 are used T VIS A 15 in conjunction with the control top the factory settings in the control top may not b...

Page 79: ...Off Factory setting Valve disk and double disk For mixproof valves with lifting actuator solenoid valves Y2 and Y3 and external proximity switch in the lantern Valve disk For mixproof valves with lif...

Page 80: ...ashing Pause First commissioning not programmed push buttons automatically locked after SETUP Note xxx bold and underlined standard settings Signal damping no short medium long 1000ms or wait 30s red...

Page 81: ...ammed push buttons are locked 30s after power on Decission New SETUP necessary Power up St rung detektiert to error mode First commissioning or recommissioning under process conditions Initial situati...

Page 82: ...s unlocked for 30s Power off Power up Error mode Decision about further steps Default mode selection new SETUP confirm error Power off Memory data loss press back to operation mode back to first commi...

Page 83: ...e not aggressive towards synthetic materials and the sealing materials used and which are non abrasive Hint After all cleaning work make sure that the control top still complies with all safety instru...

Page 84: ...to the maintenance or repair work going on Do not climb on the component Use suitable access aids and working platforms Wear suitable protective clothing Only use suitable and undamaged tools to carr...

Page 85: ...ly secured Fig 60 Carry out the following steps 1 Check that the electrical connectors are properly secured 2 Check that the air hose connections are firmly secured 3 Check that the clamp 15 is firmly...

Page 86: ...ambient conditions Maintenance intervals Applications Maintenance intervals guideline values Media at temperatures of 60 C to 130 C 140 F to 266 F approx every 3 months Media at temperatures of 60 C 1...

Page 87: ...c element NOT 64 or 1 solenoid valve 63 or without solenoid valve with 1 control plate 65 10 5 2 Removing the Cap Fig 62 Notice Electrical voltage Danger to life Switch off the voltage supply and the...

Page 88: ...rements of DIN EN 61340 5 1 and 5 2 Be careful not to touch the electronic components 10 5 4 Install the circuit board To install the circuit board observe the wiring diagram for the T VIS circuit boa...

Page 89: ...s 1 Loosen the screws 67 and remove logic element NOT 64 with flat gasket and adapter plate 64 1 Fig 65 Done 10 5 7 Fitting the Logic Element NOT Sealing Package Requirement Logic element NOT is only...

Page 90: ...iven 10 5 8 Removing the Solenoid Valves and the Control Plate Fig 67 Requirement Pay attention to the correct assignment of cables between the solenoid valves and the circuit board 9 solenoid valve Y...

Page 91: ...pneumatic block 8 Done Fig 68 Fig 69 Hint When using the pneumatic block 8 2 with 1 valve plate 65 the groove 65 12 must be fitted on the left side The two screws 66 are located in the left mounting...

Page 92: ...tting the Pneumatic Block Requirement When fitting the pneumatic block make sure that it is compatible Insert the journal 8 1 on the pneumatic block into the groove of the base 5 Use the following pne...

Page 93: ...ves 2 Tighten the screw 57 2 Tightening torque 1 5 Nm 1 0 lbft 3 For other parts to be installed sensor circuit board solenoid valves control plate element NOT see previous pages Done 10 6 Install pne...

Page 94: ...ordance with the codes on the control top Done 10 7 Maintenance 10 7 1 Replacing the Seals on the Base On VARIVENT actuators with a vent hole in the actuator cover the control top must be fitted witho...

Page 95: ...00 Carry out the following steps 1 Check the sound absorber 21 26 non return valve 26 1 filter 5 1 and exhaust air throttle 21 1 for free control air leakage and replace if necessary The reflux valve...

Page 96: ...SETUP cannot be activated Green or yellow Time window no longer active Disconnect from the power supply again and carry out the operation within 30 s Manual operation cannot be activated Green or yell...

Page 97: ...control top configuration is not suitable for the valve i e the number of solenoid valves does not correspond to the number of actuators Open the exhaust air throttle further Air hoses for the liftin...

Page 98: ...y pressing the button or on the PLC by activating the 3 solenoid valves Afterwards check the LEFF requirements air pressure external proximity switch In addition to the LEFF function pulsing is progra...

Page 99: ...the storage conditions see Chapter 4 Page 22 12 2 Disposal 12 2 1 General notes Dispose of the component in an environmentally safe manner Observe the statutory waste disposal regulations applicable...

Page 100: ...13 Spare parts list control top type T VIS A 15 Fig 76 Spare parts list control top type T VIS A 15 430BAL010699EN_6 100 17 03 2022...

Page 101: ...1 589 74 15 Clamp connection KU 221 507 08 221 507 08 221 507 08 21 Sound absorber G1 8 MS CV 933 175 933 175 933 175 22 Locking screw G1 8 PE HD 922 369 922 369 922 369 23 Plug PP 922 281 922 281 922...

Page 102: ...3 514 763 514 763 78 1 Printed circuit board T VIS A 15 Zus 24V 221 005025 221 005025 221 005025 78 2 Printed circuit board T VIS A 15 IO Link cpl consisting of 221 007218 221 007218 221 007218 Printe...

Page 103: ...221 589 74 221 589 74 221 589 74 15 Clamp connection KU 221 507 08 221 507 08 221 507 08 21 Sound absorber G1 8 MS CV 933 175 933 175 933 175 22 Locking screw G1 8 PE HD 922 369 922 369 922 369 23 Pl...

Page 104: ...forming screw A2 514 758 77 Thread forming screw Galv steel 514 763 514 763 514 763 78 1 Printed circuit board T VIS A 15 Zus 24V 221 005025 221 005025 221 005025 78 2 Printed circuit board T VIS A 15...

Page 105: ...221 589 74 221 589 74 15 Clamp connection KU 221 507 08 221 507 08 221 507 08 21 Sound absorber G1 8 MS CV 933 175 933 175 933 175 22 Locking screw G1 8 PE HD 922 369 922 369 922 369 23 Plug PP 922 2...

Page 106: ...el 514 763 514 763 514 763 78 1 Printed circuit board T VIS A 15 Zus 24V 221 005025 221 005025 221 005025 78 2 Printed circuit board T VIS A 15 IO Link cpl consisting of 221 007218 221 007218 221 0072...

Page 107: ...h M12x1 external A2 505 098 Used in the lantern 171 Round connector M12 with cable 508 031 Only with proximity switch item 170 1 174 Holder proximity switch cpl 1 4301 221 105 26 Only with proximity s...

Page 108: ...14 Spare parts list Switch bar T VIS A 15 Fig 77 Spare parts list Switch bar T VIS A 15 430BAL010699EN_6 108 17 03 2022...

Page 109: ...21 573 06 In addition to item 1 only for butterfly valves ECOVENT S 2 Switch bar BFV 7 1 4301 PA6 224 001696 For butterfly valves T smart 7 and 9 3 Switch bar LFT R 1 4301 PA6 see type For valves with...

Page 110: ...t of N Y1 Y2 Y3 E1 E2 and P refer to the Operating Instructions Control Top T VIS A 15 X supply voltage electric actuation and feedback S3 electrical connection for external proximity switch Dimension...

Page 111: ...6 Dimension sheet Switch bar LFT R T VIS A 15 for lifted valves Valve R T_R L M_O 06 MT T_R 08 M 2 0 Fig 79 Dimension sheet Switch bar LFT R T VIS A 15 for lifted valves 430BAL010699EN_6 17 03 2022 11...

Page 112: ...0 210 221 618 21 316 EG 221 118 05 160 210 221 618 21 316 EH 221 119 05 160 210 221 618 21 316 BD5 221 119 06 140 110 221 618 21 316 BE5 221 119 07 140 110 221 618 21 316 CF5 221 119 10 140 110 221 61...

Page 113: ...1 618 24 453 SH6A 221 586 02 246 260 5 221 618 24 453 SK6A 221 586 03 246 260 5 221 618 24 453 SM6A 221 586 04 246 260 5 221 618 24 453 SN6A 221 586 05 246 260 5 221 618 24 453 EF6A 221 586 07 246 210...

Page 114: ...Short designation according to DIN ISO 1629 Ethylene Propylene Diene Rubber F Unit of measurement of temperature degree Fahrenheit FKM Material designation short designation according to DIN ISO 1629...

Page 115: ...Self learning installation During commissioning and maintenance the SET UP procedure carries out all the necessary settings for the generation of messages AF Specifications for the size of spanners w...

Page 116: ......