GEA T.VIS P-15, Operating Instruction

Page 1: ...Control and feedback systems GEA T VIS P 15 Operating instruction Translation from the original language 430BAL010747EN_3...

Page 2: ...or reduced to an electronic medium of machine readable form without the express permission of GEA Tuchenhagen GmbH LEGAL NOTICE Word marks The designations T VIS VARIVENT ECOVENT STERICOM VESTA und LE...

Page 3: ...tion Principle 15 3 1 2 Control Top with Cap Including Buttons 16 3 1 3 Control Top with Cap without Buttons 16 3 1 4 Function of the Buttons 17 3 1 5 Safety Air Exhaust Installation Position 17 4 Tra...

Page 4: ...p into its Components 47 10 4 1 Removing the Cap 47 10 4 2 Remove the circuit board 48 10 4 3 Install the circuit board 48 10 4 4 Removing the sensor module 9 48 10 4 5 Removing the Solenoid Valves an...

Page 5: ...the entire life cycle of the product When the location is changed or the product is sold make sure you also provide the Operating Instructions 1 1 2 Notes on the Illustrations The illustrations in the...

Page 6: ...n serious damage to the component or in the vicinity of the component The arrow identifies a precautionary measure you have to take to avoid the hazard Carry out the following steps Start of a set of...

Page 7: ...is borne solely by the operating company 2 1 1 Requirements for operation The prerequisite for reliable and safe operation of the component is proper transportation and storage as well as professiona...

Page 8: ...e able to initiate any necessary first aid measures in case of an emergency Clearly define procedures competences and responsibilities for those working in the area of the component Everybody must kno...

Page 9: ...leaning agents are used that significantly reduce the surface tension and or if high pressure cleaners are used we recommend using IP69k rated equipment as an option Hint The specified IP classes only...

Page 10: ...Always observe the pertinent regulations relating to waste avoidance disposal and utilization Substances harmful to the environment must be collected and stored in suitable containers Clearly mark th...

Page 11: ...ing minimum qualifications are required Training as a specialist for working independently on the component Adequate instruction to work on the component under the supervision and guidance of a traine...

Page 12: ...hanical equipment Electrical equipment Pneumatic system Authorization with regard to safety engineering standards to carry out the following tasks Setting devices into operation Earthing of devices Ma...

Page 13: ...electronics or result in data loss Do not carry out any welding work in the vicinity of the control top or make sure electronics are properly protected 2 9 1 Electrostatically Endangered Components an...

Page 14: ...the power supply and secure it against inadvertently being switched back on again Only allow a qualified electrician to carry out any work on the electrical power supply Check the electrical equipmen...

Page 15: ...s processed in the microprocessor and which by means of appropriate pilot valve activations leads to the desired stroke of the process valve The position regulated in this way is made available for fu...

Page 16: ...correctly The control top is operated with the cap closed using the plus minus buttons Operation see Section 8 2 Page 42 3 1 3 Control Top with Cap without Buttons Fig 5 Control Top with Cap without B...

Page 17: ...he direction of the START or END position using the buttons in or under the cap The buttons in the cap can also be used to make customer specific parameter settings for the positioner 3 1 5 Safety Air...

Page 18: ...nly use suitable lifting gear and slings for transporting the package units control tops Observe the pictograms on the package Control tops must be protected from animal and vegetable fats The synthet...

Page 19: ...e Designation Explanation 14 Feedback location T P 1 5 Control Top T VIS P 15 15 Control top type N 2 solenoid valves 16 Feedback 4 T VIS P 15 with analog module 5 T VIS P 15 with analog module 2 digi...

Page 20: ...nnection J P Material No 508 963 8 pin M12 junction box for screw connection H I Material No 508 061 67 Protection class IP 67 immersion 69k Protection class IP 69K high pressure spray down cleaning A...

Page 21: ...PE LD Outside 6 mm Inside 4 mm Inch Material PA Outside 6 35 mm Inside 4 3 mm Control air pressure max 8 bar min 2 bar Sound pressure level using sound absorber max 72 dB Technical data Materials Des...

Page 22: ...ications for 24V DC Version Technical data power supply Designation Description Supply voltage UV 24 V DC 20 12 5 Current consumption No load current 20 mA one solenoid valve 35 45 mA Max load of the...

Page 23: ...ial no Hose cutter 407 065 Hex key size 3 408 121 Pin type face spanner pin dia 4 9065837 Open ended wrench a f 23 408 046 Open end spanner a f 16x18 408 138 Open end spanner a f 13x17 408 036 Open en...

Page 24: ...absorber G 1 8 Filter material stainless steel wool Ambient temperature 20 70 C max pressure 10 bar 933 175 Supply exhaust air throttle G 8 Filter material sintered stainless steel Pressure range 0 2...

Page 25: ...er opening the crate Under no circumstances should anyone stand under a suspended load Safety devices of the component may not work effectively during installation Reliably secure sections of the plan...

Page 26: ...ntrol air can be present at the plugs for the air connections Before removing a sealing plug make sure that the respective air connection is pressure free Basic setting of the throttle valve using a s...

Page 27: ...with an air hose 6 4 Electrical connections Danger To satisfy the UL requirements use a protective insulation power limited power supply according to UL IEC 60950 or power limited according to UL IEC...

Page 28: ...from 20 C to 75 C 6 4 2 Electrical 24 V DC Wiring 6 4 2 1 Connector M12 5 pin A coded 24 Fig 13 5 pin M12 plug in connector A coded device connector and view of pin strip Corresponding cable socket s...

Page 29: ...s Section 5 4 Page 23 1 not assigned 2 Feedback OPEN 3 not assigned 4 Feedback CLOSED 5 Error output Assignment for colour variant green see Colour changeover Section 6 5 2 Page 30 Carry out the follo...

Page 30: ...is a power failure if no signal is displayed for more than 5 seconds 6 5 2 Colour Changeover The colour changeover function allows you to swap the colour from green to yellow or yellow to green for t...

Page 31: ...in 9 T VIS sensor module J5 PicoBlade 2 pin 64 Solenoid valve NO J6 PicoBlade 2 pin 63 Solenoid valve NC J7 PicoBlade 4 pin 6 6 Mounting the Control Top to Different Valves This chapter describes how...

Page 32: ...panner torque 2 Nm 1 4 lbft 2 Fit the control top B over the switch bar 1 and on the actuator A 1 3 Tighten the clamps 15 and screws 39 to a torque of 1 Nm 0 7 lbft 4 Align the pneumatic and electrica...

Page 33: ...ons in accordance with the valve block configuration 8 Perform commissioning see Chapter 6 Page 25 and Chapter 7 Page 38 Done 6 6 3 Mounting to a Butterfly Valve T smart 7 and a Mixproof Butterfly Val...

Page 34: ...ar 1 with ring 99 into the piston rod A4 1 and tighten by applying an a f 13 open end spanner at 1 1 torque 2 Nm 1 4 lbft 4 Fit the control top B over the switch bar 1 and on the actuator 5 Tighten th...

Page 35: ...Align the pneumatic and electrical connections in accordance with the valve block configuration 7 As internal air guiding is not possible on VESTA valves connect the air connection Y1 on the control t...

Page 36: ...of 1 Nm 0 7 lbft 8 Align the pneumatic and electrical connections in accordance with the valve block configuration 9 As internal air guiding is not possible on VESTA valves connect the air connection...

Page 37: ...alves connect the air connection Y1 on the control top to connection A 4 2 on the actuator with an air hose L 6 Carry out commissioning see Section 7 2 Page 38 Done 6 6 8 Replacing Control Tops When r...

Page 38: ...functional and in perfect condition Check the function before starting any work When the control top is switched on the danger zones must be free Remove any liquids that have escaped without leaving r...

Page 39: ...g the button Colour changes cyclically between yellow and red user can choose a dead band of either 1 2 or 3 for the control loops by pressing the button If no selection was made with the push button...

Page 40: ...he valve and the electrical connections have been established correctly commissioning can be carried out Carry out the following steps 1 Activate th solenoid valves via PLC in order to check the prope...

Page 41: ...rvals All guards and hoods must be fitted as intended The installation location of the component must always be properly ventilated Structural changes to the component are not permitted Report any cha...

Page 42: ...ess and hold Attention If power will be switched off the valve disk will return to the start position because of spring force Activation of main stroke to eliminate spring force To Fault Mode exit by...

Page 43: ...off Power up Error mode Decision about further steps new SETUP confirm error Power off Memory data loss press button back to operation mode back to first commissioning back to operation mode 5 toward...

Page 44: ...afety data sheets supplied by the detergent manufacturers Only use detergents which are not aggressive towards synthetic materials and the sealing materials used and which are non abrasive Cleaning Cl...

Page 45: ...to the maintenance or repair work going on Do not climb on the component Use suitable access aids and working platforms Wear suitable protective clothing Only use suitable and undamaged tools to carr...

Page 46: ...dirt Pack sensitive parts separately For longer periods of standstill observe the storage conditions see Section 4 1 Page 18 10 2 Inspections Checking parts are firmly secured Fig 28 1 Air hose connec...

Page 47: ...y out the following steps 1 Release the screw connection 39 and remove the clamp ring 15 2 Pull the control top vertically off the valve Light emitting diode A green will go out and light emitting dio...

Page 48: ...inted circuit board 43 Done Hint In order to avoid or minimize the possibility of damage from electrostatic discharge Observe the requirements of DIN EN 61340 5 1 and 5 2 Be careful not to touch the e...

Page 49: ...the circuit board solenoid valve 63 must be connected to terminal NC solenoid valve 64 to terminal NO Use only solenoid valves as listed in the chapter Technical data see Chapter 5 Page 19 Warning Lo...

Page 50: ...ve plates 65 can remain on the pneumatic block 8 Carry out the following steps 1 Undo screws 57 1 57 2 Fig 34 2 Pull off the pneumatic block 8 3 Change the 6 O rings 42 on the base 5 4 Replace the O r...

Page 51: ...57 2 torque 1 5 Nm 1 0 lbft 3 For the other parts to be fitted sensor printed circuit board solenoid valves valve plate refer to the preceding pages Done 10 4 8 Install valve plates 8 65 22 65 22 65...

Page 52: ...cated in the lower mounting holes On ASEPTOMAG valves a special type of pneumatic block must be used Tighten the screws 66 to a max torque of 1 Nm 10 5 Maintenance 10 5 1 Replacing the Seals on the Ba...

Page 53: ...8 Carry out the following steps 1 Check that the control air can exit freely from the sound absorber 26 reflux valve 26 1 filter 5 1 and exhaust air throttle 75 and replace the parts if necessary The...

Page 54: ...ct wiring Connect PIN 1 and PIN 3 correctly Disconnect the plug After connecting the supply voltage green yellow is indicated immediately Green or yellow Device already programmed at least 1 x Reprogr...

Page 55: ...not sufficient to actuate the process valve Check the control air pressure observe the minimum pressure for the process valve indicated on the type plate Control air pressure was sufficient during pro...

Page 56: ...lerance setting Check the bellows and possibly reprogram see operating overview Section 8 2 Page 42 11 2 Carrying out a Reset Back to Default Standard Carry out the following steps 1 Start the SETUP p...

Page 57: ...the storage conditions see Chapter 4 Page 18 12 2 Disposal 12 2 1 General notes Dispose of the component in an environmentally safe manner Observe the statutory waste disposal regulations applicable...

Page 58: ...13 Spare parts list control top type T VIS P 15 Fig 40 Spare parts list control top type T VIS P 15 430BAL010747EN_3 58 24 07 2020...

Page 59: ...tor M12 5 pin A coded M20 cpl 221 005101 221 005101 26 Sound absorber G1 4 MS CV 933 174 933 174 31 O ring NBR 930 041 930 041 41 O ring NBR 930 436 930 436 42 O ring NBR 930 169 930 169 43 Circuit bo...

Page 60: ...14 Spare parts list switch bar T VIS P 15 Fig 41 Spare parts list switch bar T VIS P 15 430BAL010747EN_3 60 24 07 2020...

Page 61: ...0 butterfly valves 1 3 Switch bar incl O ring 1 4305 221 589 57 In addition to item 1 adapter only for valves type VESTA H_A 1 4 TME T VIS adapter 1 4305 221 573 06 In addition to item 1 only for butt...

Page 62: ...15 Dimension sheet control top type T VIS P 15 Fig 42 N is exhaust air Dimension sheet control top type T VIS P 15 430BAL010747EN_3 62 24 07 2020...

Page 63: ...dization EN European Standard EPDM Material designation Short designation according to DIN ISO 1629 Ethylene Propylene Diene Rubber F Unit of measurement of temperature degree Fahrenheit FKM Material...

Page 64: ...E Polytetrafluoroethylene SET UP Self learning installation During commissioning and maintenance the SET UP procedure carries out all the necessary settings for the generation of messages SW Indicates...

Page 65: ...Appendix 430BAL010747EN_3 24 07 2020 65...

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