Gearmore GDL200, Assembly, Operation And Parts Manual

Page 1: ...SPRAYERS ASSEMBLY OPERATION PARTS MANUAL FOR 5 IN 1 SPRAYER MODELS GDL200 GDL400 GDL600 AIR BLAST SPRAYER MODELS APL200 APL400 APL600 March 2007 Rev FORM GDL5in1sprayer QXD ...

Page 2: ...Assembly 24 26 Optional Volute 27 29 Gearbox Assembly 30 31 Sprayer Boom 32 34 Nozzle Spacing 35 Tommy Gun 36 37 Pump Assembly for GDL200 APL200 38 40 GS40 Valve Assembly for GDL200 APL200 41 42 Pump Assembly for GDL400 600 APL400 600 43 45 GS40 Valve Assembly for GDL400 600 APL400 600 46 47 Hose Reel Assembly 112 4 75 48 49 Hose Reel Assembly 1125 4 325 50 51 Driveline 52 Limited Warranty 53 TABL...

Page 3: ...n strainer located by the side of the pump and a strainer screen in every nozzle assembly All strainers are easily accessible for cleaning 5 TRANSMISSION Optional on GDL units If your sprayer has an air blast fan then it will have a special single speed transmission with neutral Speed one and neutral are indicated by the decal on the machine Neutral is for when you want to use your sprayer for han...

Page 4: ...n this manner could cause a sudden surge which could damage the sprayer By sliding the control handle left towards the pressure gauge you can turn the valve one half a turn to put the valve in bypass position This would be used for mixing chemicals etc It takes the pressure off the pump and sends the liquid back to the tank Turn the valve in the opposite direction for spraying By sliding the handl...

Page 5: ...ow add engine oil non foaming non detergent 30 weight oil The pump oil must be changed after the first 100 running hours and then at the end of every working season See pump page for more details GENERAL MAINTENANCE Carefully follow all instructions as stated in this operators manual This includes lubrication maintenance and operation of the sprayer The sprayer was designed and built for years of ...

Page 6: ...ng the sprayer for use in the Spring means completion of all needed repairs installation of all drain plugs and checking sprayer for leaks with a tank of water SAFETY TIPS Sprayer should be operated only by qualified persons Always fill sprayer slowly to avoid spillage When starting sprayer maintain a safe distance from moving parts Never run P T O at speeds in excess of 540 R P M Do not make adju...

Page 7: ...the plunger valve ref A from filter assembly ref B 2 Unscrew large ring nut on filter assembly removing nut and cover 3 Remove and clean strainer on cartridge replace if necessary SUCTION FILTER SERVICING Page 5 ...

Page 8: ... personal injury and or property damage Check hoses for weak or worn condition before each use Make certain that all connections are tight and secure Periodically inspect the pump and the system components Perform routine maintenance as required see maintenance section Do not operate a gasoline engine in an enclosed area Be sure the area is well ventilated Use only pipe hose and fittings rated for...

Page 9: ...EMENT I Valve O ring Replacement 1 Occasionally debris can cause the valves to not seat properly or damage the o rings To check for this problem follow these steps a Remove the check valve manifold See parts list for your model b With manifold removed valves can readily be removed and checked for debris or wear To replace valves or o rings refer to parts list for appropriate kits II Diaphragm Repl...

Page 10: ...ose open to evacuate air from the pump the pump The liquid flow is One or more valves are Examine the valve seatings and irregular seating improperly clean them Output drops and the Oil level is too low Add oil to correct level halfway pump is noisy up the sight tube Oil comes out of the One or more diaphragms Drain the pump of oil discharge port split Dismantle the heads and fit new diaphragms Fi...

Page 11: ...zles _____ _____ G P M per nozzle Refer to chart for Nozzle disc __________ Swirl plate __________ Pressure setting __________ P S I RATE CHART FOR SINGLE NOZZLES WITH SMALL PINK DISC Page 9 FORMULA RATE CHART For Calibrating Gearmore Air Blast Sprayers C S I D E Z I S L R I W S E T A L P I S P E R U S S E R P 0 5 5 7 0 0 1 5 2 1 0 5 1 5 7 1 0 0 2 0 5 2 0 0 3 0 5 3 0 0 4 8 0 e l o h 2 6 1 8 1 0 2 ...

Page 12: ...Page 10 TANK ASSEMBLY 50 GALLON ...

Page 13: ...2900001 Protector D 22 17 1 1800177 Nut M5 18 1 1800113 Washer 6 4 x 12 5 19 1 1400007 Chain 20 1 1800003 Bolt M5 x 12 21 2 1800186 Nut M 10 22 1 0101454 Frame 23 3 1400001 Nut 24 1 0600014 Gasket 25 1 1400130 Elbow 26 1 2100001 Hair Pin 27 1 0100203 Pin D 18 28 1 1800350 Clamp D2 9 x 9 29 1 1700015 Gasket 30 1 1400212 Drain Valve 31 3 1700001 Gasket 33 x 21 x 2 32 1 1400002 Nipple 33 1 1700021 Ga...

Page 14: ... 44 1 1700006 O Ring 36 x 26 x 5 45 1 0600192 Strap 46 1 1400074 Agitator 47 1 2100143 Hook 48 1 0600193 Knob 49 1 1400075 Elbow 50 1 1700010 Gasket 18 x 12 x 2 51 As Req d 10X19 Hose 10 x 19 Per Foot 52 1 1500003 Clamp 53 1 1400062 Elbow D 20 54 1 0600007 Lid Vent 55 1 00 723 010 Lid 56 1 00 646 000 Strainer Basket TANK ASSEMBLY 50 GALLON Page 12 ...

Page 15: ...TANK ASSEMBLY 100 150 GALLON Page 13 ...

Page 16: ...ent Rubber D 22 17 1 1400009 Ring Nut 18 1 0600014 Gasket 19 1 1400212 Drain Plug Assembly 20 1 1700015 Gasket 57 5 x 40 x 3 21 2 1800186 Nut M10 22 1 0101450 Frame 23 3 1400001 Ring Nut 24 1 2600009 Gasket 25 2 1400130 Elbow 26 2 0600051 Clamp 27 1 0600185 Tank 100 Gallon 27 1 0600186 Tank 150 Gallon 28 2 0101476 T Handle 29 1 1400124 Plug 30 As Req d 19X26 Hose 19 x 26 Per Foot 31 1 1500007 Clam...

Page 17: ...01 Gasket 42 1 1500003 Clamp 43 1 1700021 Gasket 44 1 1400075 Elbow 45 1 1700006 Gasket 46 1 0600193 Knob 47 1 1700010 Gasket 48 1 1400204 Nozzle D1 5 49 1 0600192 Strap 50 1 1600690 Hose 10 x 19 51 1 1400074 Agitator Body 52 1 1400002 Nipple 53 As Req d 12X17 Hose 12 x 17 Per Foot TANK ASSEMBLY 100 150 GALLON Page 15 ...

Page 18: ...RUN OF FLUIDS 50 GALLON Page 16 ...

Page 19: ...S40I Control Valve Assembly 18 2 130491 Ball Valve R H 19 1 621370 Adaptor 20 mm 20 2 1600277 Hose 10 x 19 21 As Req d 19X26 Hose 19 x 26 Per Foot 22 2 1500003 Clamp 23 1 550460 Elbow D 18 24 1 OR1554262 O Ring 15 54 x 2 62 25 1 550450 Ring Nut 26 3 1800024 Bolt M8 x3 5 27 1 550545 Gauge 28 2 390180 O Ring 18 72 x 2 62 29 1 450145 Flange 30 1 580060 Ring Nut 31 1 1600003 Hose 10 x 19 32 1 130492 B...

Page 20: ... Strainer 56 2 1700052 O Ring 71 1 x 2 6 57 1 1400210 Body 58 1 1300034 Nipple 59 1 0600188 Gasket 60 1 1800027 Bolt M8 x 40 61 1 1040760 Flange 62 3 1800447 Bolt M8 x 16 63 1 0101475 Bracket 64 1 1400362 Ball Valve 65 3 1400057 Elbow D 25 66 3 1700012 O Ring 31 89 x 26 65 x 2 62 67 3 1400013 Ring Nut 68 2 1400149 Nipple 1 1 4 69 3 1700009 O Ring 48 15 x 37 47 x 5 34 70 1 1300001 Elbow Brass 71 1 ...

Page 21: ...RUN OF FLUIDS 100 150 GALLON Page 19 ...

Page 22: ...5 Tee 17 2 130492 Ball Valve L H 18 1 1400048 Hose Barb D 30 19 1 1300034 Nipple 3 8 20 1 0100235 Support 21 3 1800120 Washer M 8 22 2 1800180 Nut M8 23 1 0100236 Support 24 2 1800131 Washer 10 x 30 x 2 5 25 2 1800063 Bolt M10 x 20 26 1 550545 Gauge 27 2 1800021 Bolt M8 x 20 28 1 1040690 Clip 29 1 1040770 Fitting 30 2 1700025 O Ring 22 2 x 16 2 x 3 31 1 1600688 Hose 13 x 23 L 1450 32 2 1500003 Cla...

Page 23: ... 55 1 1300019 Elbow Brass 56 1 1040760 Fitting 57 1 0600187 Lid 58 1 0600167 Tank 59 1 1400024 Ring Nut 60 2 1700016 Gasket 45 x 33 x 3 61 2 1400129 Hose Barb D 30 62 1 AR503 Pump 63 1 1400007 Chain Plastic L 300 64 1 1400205 Plug 65 1 1400206 Ring Nut 66 1 1400207 Cover 67 1 1400209 O Ring 91 44 x 102 1 x 5 34 68 1 1400208 Strainer 69 2 OR7112262 O Ring 71 12 x 2 62 70 1 1400210 Body 71 3 OR37475...

Page 24: ...ELECTRIC CONTROLS Page 22 ...

Page 25: ... 1 1300021 Brass Nipple 1 2 1 2 27 1 1300021 Brass Nipple 1 2 1 2 29 1 SA 905048 Feeding Socket 31 1 0200017 Box Plt OCLL 2A G Saver Pump C C Masotti 32 1 1600303 Hose 10 x 19 80 Bar L 300 RA 33 1 1700010 Gasket 18 x 12 x 2 White 34 1 1300001 Brass Elbow MF 1 2 1 2 35 1 1300021 Brass Nipple 1 2 1 2 36 1 0101751 Support Electric Command 37 2 1800180 Nut M8 UNI 5587 6 8 Galvanized 38 2 1800120 Flat ...

Page 26: ...FAN ASSEMBLY Page 24 ...

Page 27: ... 20 1800002 Bolt M5 x 16 100 150 Gallon 17 8 0800004 Nozzle Clamp 50 Gallon 17 10 0800004 Nozzle Clamp 100 150 Gallon 18 2 2000031 Tube D 20 x 1 2 50 Gallon 18 2 2000049 Tube D 20 x 1 2 100 150 Gallon 19 6 1800036 Bolt M10 x 25 20 4 1800038 Bolt M10 x 35 21 2 1800185 Nut M10 22 12 1800130 Washer M10 23 2 0101486 Support Plate L 560 50 Gallon 23 2 0101466 Support Plate L 770 100 150 Gallon 24 2 180...

Page 28: ...allon 54 1 0100333 Grill 100 150 Gallon 55 1 0200478 Flange 56 1 1800184 Nut M6 57 6 1800037 Bolt M10 x 30 58 2 1800021 Bolt M8 x 20 59 5 1800180 Nut M8 60 1 AR620250 Bushing 61 1 0100825 Hub 62 4 0101470 Side Fin L H 63 1 2700030 Complete Fin Assembly 64 1 0300019 Plug 65 1 1300158 Valve Extension 66 2 1700022 Gasket 10 5 x 15 x 2 67 1 0101697 Hose Tail D 10 68 1 0800071 Ring Nut Nozzle 69 2 1500...

Page 29: ...OPTIONAL VOLUTE Page 27 28 ...

Page 30: ...er M10 17 1 0101481 Support Tube 50 Gallon 17 1 0101482 Support Tube 100 150 Gallon 18 3 1800021 Bolt M8 x 20 19 7 1800120 Washer M8 20 4 1800025 Bolt M8 x 25 21 1 0101479 Volute 50 Gallon 21 1 0101480 Volute 100 150 Gallon 22 1 1800043 Bolt M10 x 60 23 7 1800181 Nut M8 24 4 1800131 Washer 10 x 30 x2 5 25 4 1800402 Knob 26 4 1800136 Bolt M8 x 100 27 1 0101484 Deflector L H 27 1 0101483 Deflector R...

Page 31: ... 15 mm Digmate 41 1 0800326 Ceramic Disc 1 2 15 mm Digmate 41 1 0800324 Ceramic Disc 1 5 15 mm Digmate 41 1 0800357 Ceramic Disc 1 8 15 mm Digmate 41 1 0800358 Ceramic Disc 2 0 15 mm Digmate 41 1 0800359 Ceramic Disc 2 3 15 mm Digmate 42 1 OR1078262 O Ring 43 1 0800325 Swirl Plate Blind 43 1 0800360 Swirl Plate 1 2 43 1 0800361 Swirl Plate 1 5 43 1 0800362 Swirl Plate 1 8 44 1 02 311 010 Screen OP...

Page 32: ...GEARBOX ASSEMBLY Page 30 ...

Page 33: ... 16 11 1 25X52X7 Oil Seal 12 1 35X52X7 Oil Seal 13 2 0300170 Shaft Cover 14 1 1800423 Key A 5 x 5 x 15 15 4 1800319 Elastic Pin 8 x 20 16 1 0300139 Ball 5 16 17 1 47130 Circlip E30 18 1 0300066 O Ring 19 1 0300173 Spring 20 2 1800190 Nut M12 21 1 0300174 Lateral Plug 22 1 0300141 Level Plug SLP20 23 1 0300017 Plug 3 8 24 1 0300063 Blind Plug 3 8 Gas 25 6 1800106 Bolt TCEI M8 x 40 26 2 1800107 Bolt...

Page 34: ...SPRAYER BOOM Page 32 ...

Page 35: ... Nut M8 14 2 1800200 Nut M16 15 1 0100102 Inferior Support G14B G20B 16 8 0100107 Plate 17 4 0100108 Clamp 18 8 1800130 Washer 10 19 8 1800036 Bolt M10 x 25 20 1 2000012 Stainless Steel Tube G14B G28B 20 1 2000003 Stainless Steel Tube G20B 21 2 0100118 Support G14B 21 2 0100104 Support G20B 21 2 0100110 Support G28B 22 2 0100105 Pin 23 4 0100106 Washer 20 x 55 24 4 1800165 Washer 20 25 2 2500002 S...

Page 36: ...0 020 Nozzle Clamp 48 9 12 17 00226011 Anti Drip Assembly 49 9 12 17 00226002 Nut 3 4 GAS 50 9 12 17 02311000 Filter 51 9 12 17 02309010 Gasket 52 9 12 17 30 04F80RE Jet 80O Red 52A 9 12 17 30 03F110UB Jet 110O Blue 53 9 12 17 402900 Cap Quick Coupling 54 9 12 17 402225C Complete Nozzle Assembly 96 Quantity Count G14B G20B G28B 9 12 17 SPRAYER BOOM Page 34 ...

Page 37: ...ur W Nozzle spacing in inches for broadcast spraying Spray width in inches for single nozzles band spraying or boomless spraying row spacing in inches divided by the number of nozzles per row for directed spraying Tractor Speeds 4 MPH 5 MPH 6 MPH 7 MPH Orange 8001 LP 100 Mesh 15 20 30 40 10 12 14 16 7 4 8 6 10 5 12 1 5 9 6 9 8 4 9 7 5 0 5 7 7 0 8 1 4 2 4 9 6 0 6 9 Green 80015 LP 50 Mesh 15 20 30 4...

Page 38: ...TOMMY GUN GHT Page 36 ...

Page 39: ...her 8 1 0800092 Bolt 9 1 0800093 Bolt 10 1 0800094 Nut 11 1 0800095 Plug 12 1 0800096 Gasket 13 1 0800097 Spring 14 1 0800098 Nut 15 1 0800099 Washer 16 1 0800100 Washer 17 1 0800101 Pin 18 1 0800102 Nut 19 1 0800103 Spring 20 1 0800104 Plug 21 1 0800105 Gasket 22 1 0800106 Handle 23 1 0800107 Shaft 24 1 0800108 Gasket 25 1 0800109 Handle 26 1 0800110 Lever 27 1 0800111 Plug 28 1 0800112 Fork 29 2...

Page 40: ...PUMP ASSEMBLY FOR GDL200 APL200 Page 38 AR403 ...

Page 41: ...K5020 Bearing 17 1 1880190 Seal Ring 18 2 1880180 Ring 19 1 1880170 Spacer 20 1 47247 Circlip I47 21 1 1461430 Bearing 22 1 47120 Circlip E20 23 1 550460 Elbow 24 1 550450 Nut 25 3 780060 Bolt M6 x 25 26 1 1880021 Manifold 27 1 880831 O Ring 15 54 x 2 62 28 1 OR293 O Ring 29 x 3 29 1 550340 Nipple 1 30 2 550350 O Ring 23 81 x 2 62 31 1 550242 Nut 32 1 550370 Elbow 33 1 390201 O Ring 34 1 1880130 O...

Page 42: ...Check Valve Kit with O Rings Ref 51 51 9 1140450 O Ring 20 24 x 2 62 52 1 1880010 Housing 53 6 OR2670178 O Ring 26 7 x 1 78 54 3 280080 Bolt M8 x 60 55 3 1880040 Cover 56 1 1880090 Bracket L H 57 2 OR14178 O Ring 14 1 x 1 78 58 2 880530 Plug 59 1 1880080 Bracket R H 60 6 780050 O Ring 28 25 x 1 78 61 1 620680 Tempered Key 6 x 6 x 30 PUMP ASSEMBLY FOR GDL200 APL200 Page 40 KIT 1922 θ KIT 1757 REF Q...

Page 43: ...5 1 450110 Seat Valve 6 2 550350 O Ring 23 81 x 2 62 7 1 550545 Pressure Gauge 8 2 180370 Bolt M8 x 25 10 1 320420 Spring 11 1 110121 Valve Seat 12 1 320433 Retainer 13 1 320511 O Ring 40 x 3 53 14 1 390140 Gasket 15 1 550460 Elbow Continued GS40 VALVE ASSY FOR GDL200 APL200 Page 41 θ θ θ θ θ θ ...

Page 44: ...0 Guide 24 1 110190 Spring 25 1 230120 Seat 28 1 320406 Bracket 30 1 450145 Flange 31 1 550450 Ring Nut 32 1 110130 Fitting 33 2 160660 Bolt M8 x 35 36 1 880830 O Ring 38 1 180101 O Ring 43 2 130492 Ball Valve L H 44 1 1041210 Extension 45 1 1041220 Adapter 46 1 881560 Elbow GS40 VALVE ASSY FOR GDL200 APL200 Page 42 KIT 1922 θ KIT 1757 REF QTY REF QTY REF QTY 11 5 5 1 13 1 10 1 14 1 11 1 12 1 ...

Page 45: ...PUMP ASSY GDL400 600 APL400 600 Page 43 AR503 ...

Page 46: ...0020 Manifold Plate 19 1 47125 Circlip E25 20 1 25X35X7 Oil Seal 21 1 1300270 O Ring 126 67 x 2 62 22 2 OR60262 O Ring 60 x 2 62 23 6 880280 Bolt M6 x 18 24 6 1040370 Bolt M6 x 22 25 1 1300030 Discharge Manifold 26 1 1500130 Shield PTO 27 1 00 055 046 90 Degree Elbow D 18 28 1 OR1588262 O Ring 15 54 x 2 62 29 1 680350 Bolt M8 x 35 30 3 OR1872262 O Ring 18 72 x 2 62 31 1 1040690 Clip 32 1 961340 Wa...

Page 47: ...40322 Cap Oil Bowl 50 1 OR5364262 O Ring 53 64 x 2 62 51 1 1040310 Oil Bowl 52 2 550331 Washer D 6 5 53 2 850850 Bolt M6 x 30 54 1 881560 Elbow 55 1 880530 Plug 56 1 770070 Plug Allen Head 57 2 1300280 Spacer 58 2 1300090 Mount Bracket 59 4 1300360 Bolt M10 x 65 60 1 1518 PTO Adapter 61 1 1040760 Adapter 62 1 1300160 Crankshaft 63 1 650250 Key 64 1 881461 Adapter PUMP ASSY GDL400 600 APL400 600 Pa...

Page 48: ... 9 1 1150520 Valve Seat 10 1 680560 Bolt 6 x 15 Allen 11 1 1040640 Valve Seat 12 1 1040631 Diaphragm 13 2 1988 O Ring 3062 15 54 x 2 62 14 1 1040620 Piston 15 1 1150560 Spacer 16 2 1150600 Bushing 17 1 1150540 Roll Pin 18 1 1150510 Valve Body 20 4 780330 Bolt 6 x 20 Allen 21 1 1150530 Control Nut 22 1 394760 Spring VALVE ASSY GDL400 600 APL400 600 Page 46 RM40S ...

Page 49: ...Pressure 37 1 480550 Circlip 38 1 1150650 Allen Bolt M3 x 60 40 1 1150660 Spacer 41 2 130492 Left Valve 42 1 1040950 Split Pin 52 1 1041210 Extension 53 1 1041220 Adapter VALVE ASSY GDL400 600 APL400 600 Page 47 KIT 1988 O RING KIT 1989 VALVE REF QTY REF QTY REF QTY 390180 7 390180 4 1150530 1 880830 2 394760 1 1150540 1 480550 1 1150550 1 880830 1 1150560 1 1040630 1 1150570 1 1040640 1 1150650 1...

Page 50: ...HOSE REEL 112 4 75 Page 48 ...

Page 51: ...inum 7 1 15719 Knob Black 8 1 439 Swivel 1 2 NPT 9 1 7107 Crank Arm 10 1 6333 Crank Handle 11 1 1621 Shoulder Bolt 5 16 18 12 1 111 1 Nut Lock 5 16 18 13 1 383 Hose Clamp 14 1 245 Screw 10 32 x 3 8 15 1 130 Nut 16 1 7146 Hex Bolt 1 4 20 x 2 1 4 Gr 5 17 1 7115 Nipple 3 8 18 18 1 7116 Axle Plumbing 1 2 14 Coupling 19 2 7145 Spacer 20 1 688 Flat Washer 1 4 SAE 21 1 10925 5 Nameplate Product Std Decal...

Page 52: ...HOSE REEL 1125 4 325 Page 50 ...

Page 53: ...g Top 8 2 20064 B Pillow Block Mtg Bottom 9 2 20649 Bearing 10 4 153 Ring 11 1 20843 Lock Pin Assembly 12 2 20171 Flat Washer 5 16 13 10 312 Bolt 5 16 18 x 3 4 Lg 14 2 111 Locking Nut 5 16 15 1 7460 9 75 Trim 16 8 112 Lock Washer 5 16 17 4 157 Flat Washer 3 8 18 4 20016 Bolt 3 8 x 16 x 1 Lg 19 4 435 Locking Nut 3 8 20 1 7429 4 Drag Brake 21 1 7419 1 Hand Crank HOSE REEL 1125 4 325 Page 51 ...

Page 54: ...T 5 1 225120860 Outer Drive Tube 860 mm 6 1 225100860 Inner Drive Tube 860 mm 7 1 204046852 Inner Tube Yoke 8 1 341048000 Roll Pin I T 9 2 240002451 RS Collar Kit 10 1 255040005 Shield Bearing Outer 11 1 255040006 Shield Bearing Inner 12 2 252000001 Safety Chain 13 1 5F04086F6 Complete Shield w Bearings DRIVELINE ASSEMBLY 7104056FFT077 Page 52 ...

Page 55: ...ender us liable for injury or damages of any kind or nature direct consequential or contingent to person or property This warranty does not extend to loss of crops loss because of delay in harvesting or any other expenses for any other reasons Gearmore in no way warranties engines tires or other trade accessories since these items are warranted separately by these respective manufacturers Gearmore...