Gearmore RE100, Operation, Service & Parts Manual

Page 1: ...DOUBLE SPINNER SPREADER Operation Service Parts Manual For Model RE1000 June 2011 Form RE1000Spreader...

Page 2: ...Up Checklist 11 6 2 Working Height 11 6 3 Adjustment of Fertilizer Spreading 12 6 4 Hydraulic Opening Group 12 6 5 Vanes Spreading Discs 13 6 6 Spreading Chart 14 6 7 Kinetic Diagram of Motion 15 6 8...

Page 3: ...has trained mechanics genuine service parts and the necessary tools and equipment to handle all of your service needs Use only genuine service parts Substitute parts will void the warranty and may not...

Page 4: ...thout incurring any obligation to install them on units previously sold Because of the possibility that some photographs in this manual were taken of prototype models production models may vary in som...

Page 5: ...up key set the Do not put hands or stay near parking brake and carefully the moving parts read the operator s manual 3 ATTENTION To ensure the 4 ATTENTION DANGER machine proper operation the Risk of c...

Page 6: ...ile in operation DO NOT stop or start suddenly when going uphill or downhill Avoid operation on steep slopes Be alert for holes in terrain and other hidden hazards ALWAYS drive slowly over rough groun...

Page 7: ...oof gloves 5 3 SAFETY INFORMATION continued 3 2 OPERATIONAL SAFETY continued ATTENTION Any maintenance adjustment and cleaning operation must be carried out with the machine lowered to the ground in s...

Page 8: ...machine is equipped with a coupling structure with three coupling points to the tractor The hopper in metal sheet has a truncated conical shape The fertilizer contained in the hopper goes through the...

Page 9: ...vices are provided to avoid any contact with live parts in motion and to prevent any projection of material outside the working area in detail The agitator into the hopper is protected by a grid The p...

Page 10: ...per 2 Chassis and coupling points to the tractor 3 Opening and distribution unit 4 Rotary spreading discs and blades 5 Opening grid of the agitator into the hopper 6 Fixed rear protection of spreading...

Page 11: ...nect the power take off and stop the engine and activate the parking brake of the tractor Connect the driveshaft to the spreader reduction gear shaft and then to the power take off of the tractor Conn...

Page 12: ...5 ASSEMBLY INSTRUCTIONS continued 10 5 3 DIAGRAM OF THE HYDRAULIC CIRCUIT...

Page 13: ...n of material towards the tractor of the drive elements Fixing knob of rotary spreading discs Do not load the hopper over the edge to avoid the loss of fertilizer during the work and travel Proper hop...

Page 14: ...you open the left levers to spread from left hand side and vice versa 6 4 HYDRAULIC OPENING GROUP The machine is provided with hydraulic cylinders that operate the opening of the distribution system T...

Page 15: ...MENTS continued 13 6 5 VANES AND SPREADING DISCS The vanes come assembled to the spreading discs These vanes are set at position 2 The spreading chart on the next page is based on position 2 Ref A Ref...

Page 16: ...6 ADJUSTMENTS continued 14 Ref E 6 6 SPREADING CHART...

Page 17: ...opper and prepare the spreading as follows Set the hydraulic opening lever in shut position Switch the tractor engine off disconnect the PTO set the handbrake on and remove the start up key from the p...

Page 18: ...1 Go along till the position 3 Make a 180 turn place the tractor in position 4 at the R distance from the position 3 and go along till the position 5 Repeat this procedure until you have spread the e...

Page 19: ...vanes position The machine is delivered and set to spread to 59 feet In order to achiever a good result first run with the machine spreading only from one side thus dis abling one spreading disc The s...

Page 20: ...is also necessary from time to time to untelescope the driveshaft to clean and re grease tubings Grease the gearbox every 40 hours 8 2 HANDLING STORAGE Cleaning Wash hopper with water after each use N...

Page 21: ...actor or machine It is mandatory to comply with all road regulations on agriculture tractors For any intervention of assembling disassembling and replacement make sure to place the machine on the grou...

Page 22: ...9 PARTS 20 9 1 CENTRAL GEARBOX PART NO 322 021...

Page 23: ...14 1 323 027 Central Shaft 15 1 314 013 Internal Box 16 1 314 014 External Box 17 1 300 200 Sensor Cap of Oil Level 14 x 1 5 18 1 300 201 Aluminum Gasket 14 x 18 x 1 5 19 1 323 002 Input Shaft 20 4 3...

Page 24: ...Elastic Ring 7435 E25 7 1 326 003 Key 8 x 7 x 20 8 8 301 009 High Self Lock Nut M6 9 1 304 002 Anti Dust Hood 10 1 306 010 Greaser 90 M8 x 1 25 11 8 300 026 Hex Head Screw 6 x 16 12 1 314 002 Upper S...

Page 25: ...060 Hopper RE1000 3 8 300 096 Screw 10 x 25 ST S 4 8 303 053 Washer 10 x 30 ST S 5 4 303 059 Washer 12 x 36 ST S 6 8 301 067 Nut M10 ST S 7 2 304 052 Rubber Cap Diameter 14 mm 8 2 606 176 Support Bar...

Page 26: ...606 175 Opening Disc ST S 7 1 606 174 Spacer 8 1 602 126 Opening Rod 9 1 305 010 Cotter Pin R 10 1 332 004 Opening Rod Fork 11 1 332 006 Fork Clip not shown 12 2 300 089 Hex Head Screw 10 x 25 ST S 1...

Page 27: ...9 PARTS 25 9 5 FRAME...

Page 28: ...w 8 x 20 UNI 5732 12 3 303 007 Washer 8 x 17 13 1 302 005 Knob 14 1 304 014 Grip 30 x 10 15 1 604 013 Long Lever 16 2 300 029 Hex Head Screw 8 x 20 17 2 301 012 Nut M8 18 1 633 020 Upper Lifting Pin 2...

Page 29: ...ing 3 1 610 062 ST S Distribution Disc w Bushing 4 1 610 063 ST S Distribution Disc w Bushing 5 12 300 107 Screw 8 x 16 ST S 6 12 301 064 Nut M8 ST S 7 6 303 056 Washer 8 x 16 ST S 8 2 302 001 Grooved...

Page 30: ...interpreted to render us liable for injury or damages of any kind or nature direct consequential or contingent to person or property This warranty does not extend to loss of crops loss because of dela...