GEDA COMFORT, Assembly And Operating Manual

Page 1: ...OM 041 GB Edition 05 2012 Original operating manual Assembly and Operating Manual RUBBISH CHUTE STANDARD COMFORT ...

Page 2: ...GEDA Rubbish Chute Assembly and Operating Manual Page 2 of 24 BL041GB Edition 05 2012 ...

Page 3: ... 11 3 2 DUTY TO PROVIDE TRAINING QUALIFICATIONS 11 3 3 LIGHTING PATHS 11 3 4 CHECKING CORRECT AND PROPER CONDITION AND USE 12 3 5 PROVISION OF PERSONAL PROTECTIVE EQUIPMENT 12 4 TECHNICAL DATA 13 4 1 RUBBISH CHUTE 13 4 2 FILLING FUNNEL 14 4 3 CHUTE BRANCH 14 4 4 HAND WINCH ITEM NO 01907 14 4 5 HAND WINCH ITEM NO 01908 15 4 6 CHUTE FRAME ITEM NO 01904 15 4 7 PARAPET CLAMP KIT ITEM NO 01902 15 4 8 S...

Page 4: ...ntended use non compliance with the manual staffing by insufficiently qualified personnel and the use of non approved spare parts releases the manufacturer from any liability 1 2 Operation limitations of the rubbish chute Use is only permitted when complying with the information on intended use the technical data features all laws regulations that must be complied with by the operating company all...

Page 5: ...erials at risk of deflagration as a result of the release of solvents for example for the disposal of hazardous substances such as materials containing asbestos for example of a combination of parts from different rubbish chute systems 1 5 Checks The rubbish chute must be inspected for damage each time before it is set up following every blockage and at regular intervals at least once a year Repla...

Page 6: ... Only original GEDA spare parts may be used Only original GEDA spare parts guarantee full function as well as safety and reliability Please supply the following details with each order for spare parts Item no Model Name Order quantity 1 9 Storage No jolts or vibrations No abrasive corrosive substances Parts must be protected against pest damage insects rodents etc 1 10 Disposal The rubbish chute m...

Page 7: ...Proper use is a precondition for the warranty 1 13 Manufacturer GEDA Dechentreiter GmbH Co KG Street Mertinger Strasse 60 Town city DE 86663 Asbach Bäumenheim Country Germany Tel 49 0 9 06 98 09 0 Fax 49 0 9 06 98 09 50 e mail info geda de Website www geda de 1 14 Copyright GEDA Dechentreiter GmbH Co KG All rights reserved No part of this manual may be reproduced in any form or processed duplicate...

Page 8: ...y identified and adhered to Lack of clarity greatly compromises safety Rectify any faults that occur which fall within the context of your responsibility If faults occur outside your area of responsibility inform your superior immediately Wear personal protective equipment If there is soiling take appropriate measures e g dry and clean for all floors steps pedestals and platforms to prevent fallin...

Page 9: ... to the data for tube diameter in then Technical Data Constantly monitor the discharge opening for the rubble To eliminate blockages do not work beneath the discharge opening or distort the rubbish chute 2 5 Repair maintenance All relevant persons must be informed about how to carry out the work before work begins Use appropriate measures to ensure that dismantled parts do not fall down Loss of ba...

Page 10: ...osion as a result of using combustible cleaning materials Label damp areas with the appropriate warning signs Wear personal protective equipment Do not use any abrasive substances for cleaning Do not use steam jet equipment high pressure cleaners 2 7 Conduct in an emergency Company instructions relating to conduct in an emergency and the evacuation plan must be observed ...

Page 11: ...or the first time according to the respective area of activity and responsibility of the authorised individual and using practical exercises Training will cover at least the following The scope and limitations of the area of activity and responsibility of the respective group of people Safety conscious conduct avoiding hazards conduct in an emergency correct use installation dismantling the meanin...

Page 12: ...modifications or manipulations have been made to the rubbish chute and that all parts are functioning fully 3 5 Provision of personal protective equipment The operating company must provide personal protective equipment appropriate to the respective place of use and purpose Protective equipment must be checked at regular intervals to ensure function and completeness All national and trade associat...

Page 13: ...ute STANDARD COMFORT Item number 01935 01920 Length Effective us able length 1 2 m 1 1 m 1 1 m 1 0 m Weight 10 kg 12 kg Tube diameter with wear ins ert 500 x 400 mm 485 x 390 mm As s embly height Scaffolding Flat roof frame Parapet window reveal Sloping roof frame max 40 m max 40 m depending on quality 20 40 m max 20 m ...

Page 14: ...012 4 2 Filling funnel Item No 08922 Opening width 76 cm Weight 8 5 kg Item No 01921 Opening width 60 cm Weight 8 8 kg 4 3 Chute branch Item No 01922 Opening width 60 cm Weight 10 5 kg 4 4 Hand winch Item No 01907 Rope 5 mm SE Zn k 1770 sZ Rope length 21 m Payload 250 kg Weight 26 kg ...

Page 15: ...00 kg Weight 33 kg 4 6 Chute frame Item No 01904 Dimensions 750 x 370 x 660 mm Payload 820 kg Weight 14 7 kg 4 7 Parapet clamp kit Item No 01902 Only to be used in connection with the chute frame Quantity per kit 2 pcs Dimensions 95 x 555 x 790 mm Load capacity each parapet clamp 410 kg Weight kit 21 kg 4 8 Sloping roof frame Item No 01906 Payload 570 kg Weight 35 kg ...

Page 16: ...g 4 10 Chain kit Item No 01903 Quantity chains 2 pcs Length with carabiner hook 2 0 m Weight 2 6 m Load capacity each chain 300 kg Test load each chain 8000 N Breaking strength each chain 18000 N 4 11 Guide ring Item No 01918 To deflect the chutes Dimensions width 460 mm 530 Weight 3 5 kg 4 12 Wear insert Item No 01919 To deflect the chutes Dimensions 480 430 x 200 x 1110 mm Weight 8 kg ...

Page 17: ... the intermediate fastening points When releasing the rope of the hand winch to pull up the rubbish chute there must be at least two turns remaining on the rope drum Only pull the rubbish chute up vertically Otherwise there is the risk that the lifting equipment will be overloaded and damaged The rubbish chute must hang freely It must not rest against scaffolding tubes etc Avoiding twisting the su...

Page 18: ...hat the next element of the rubbish chute can be suspended Repeat procedure until the assembly height is attained Suspend the top chute tube in the two eyelets of the chute frame or sloping roof frame or flat roof frame Remove hand winch Place the filling funnel on the top chute tube Ensure that the filling funnel rests against the edge of the chute The filling funnel must be secured firmly attach...

Page 19: ...more than 2 5 m over the overall length of the rubbish chute 5 1 2 Make the distance between suspension points shorter in the area of the deflection Make the distance between the suspension points of the rubbish chute shorter in the area of the deflection Effective length of an element only 0 7 0 8 m 5 1 3 Use guide ring Use a guide ring on the bottom elements and fasten to the container using bot...

Page 20: ...sively for pulling up lowering the rubbish chute The hand crank is inserted into the respective chute frame The hand winch can be pinned in two positions When used with the parapet clamp the hand winch must be moved to the lower position To do this loosen the screw move the hand winch and screw the screw back in again Safety bolt ...

Page 21: ...stallation height 720 kg Horizontal load through wind loading Intermediate ties every 10 metres to be provided anchorage 2 5 kN refer to Important instructions for assembly Fastening Fasten the two scaffolding areas to the building 2 5 kN Attach two scaffolding tubes to the outside of the scaffolding 48 3 x 4 0 mm provided by customer approx 400 mm apart from each other using rigid scaffolding cou...

Page 22: ...ness e g radiator recesses the load distributing substrate materials must accordingly be larger in size Attaching parapet clamps Bolt parapet clamp to chute frame Ensure that the transverse spar of the chute frame rests on the parapet clamp Fasten square timbers to the parapet frame in according to the structural conditions Suspend the complete unit over the parapet and fasten to the tie bar Furth...

Page 23: ...he adjustable cross connector Support the support rail on the rafters using the adjustable supports Supports must as far as possible stand vertically Moving the rear cross connection and or adjusting the supports aligns the sloping roof frame horizontally Fasten sloping roof frame to the support plates Further assembly of the rubbish chute as described above CAUTION Depending on the assembly heigh...

Page 24: ...e flat roof frame consists of two supporting tubes and one cross connector with a safety guard Lay supporting tubes on the flat roof accordingly Install cross beam with safety railing Insert extension tubes into the supporting tubes and secure using bolts Further assembly of the rubbish chute as described above 5 7 Disassembly The same regulations and safety instructions as described for assembly ...