Gehl ,5625DX, Operator'S Manual

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Page 2: ...c J Full y Gasoline CHOKE Engaged ENGINE COOLANT 1 2 Full HYDRAULIC 0 TEMPERATURE JI j RESERVOIR 0 t Empiv Diesel Disengaged VOLUME LEVEL FUEL ENGINE OIL HAND BRAKE r U r CAUTION N PRESSURIZED DIRECT...

Page 3: ...re Torque Warranty IDENTIFICATION INFORMATION Page Inside Front Cover 2 4 7 10 18 29 39 43 46 49 57 73 78 82 86 Inside Back Cover Write your Gehl Loader Model and Serial Numbers in the space provided...

Page 4: ...ng on the Seat and facing forward From this position Ifyour Loader is T Bar Controlled the Propulsion Traction Control T Bar is on the left and the Liftffilt Control T Bar is on the right If your Load...

Page 5: ...Loader Identification AUXILIARY QUICK COUPLERS FRONT WORK LIGHTS TILT CYLINDERS BUCKET REAR GRILL REAR WORK LIGHT RESTRAINT BAR LIFT CYLINDER LOCK LIFT CYLINDER SEAT BELT TIRES LIFT ARM 3...

Page 6: ...s 32 4 gpm 122 6 11m Travel Speed 0 to 6 5 mph 0 to 10 4 kph Operating capacity rated with 68 1727 cm wide Dirt Construction Bucket 12 00 x 16 5 Tires and a 175 Ib 79 kg operator in accordance with SA...

Page 7: ...Throttle Hand Controls III Glow Plug Statting Assist III Disc Type Handbrake e Operational Lights 2 Front I Rear III Spark Arrestor Muffler Locking Fuel Cap Dual Element Air Cleaner III Front Auxiliar...

Page 8: ...t full height 32 0 I Rollback at Ground 25 J Dump Angle 41 K Overall Width less Bucket w S 25 x 15 Tires 61 0 Overall Width less Bucket wI12 00 x 16 5 Tires 66 4 L Bucket Width Dirt Const Bucket Overa...

Page 9: ...ols are prop erly adjusted for a correct neutral position so that Loader does NOT creep D Lift Cylinder and Starter Interlock system functions prop erly By design the Engine will NOT start unless the...

Page 10: ...INTENTIONALLY BLANK To be removed as Dealer s file copy 8...

Page 11: ...correct neutral position so that Loader does NOT creep D Lift Cylinder and Starter Interlock system functions prop erly By design the Engine will NOT start unless the Operator is sitting on the Seat...

Page 12: ...sult in minor or moderate injury May also alert against unsafe practices 10 MANDATORY SAFETY SHUTDOWN PROCEDURE BEFORE unclogging cleaning adjusting lubricat ing or servicing the unit 1 Move the Propu...

Page 13: ...relieve pressure and remove the Ra diator Cap Failure to heed could result in severe burns NEVER use your hands to search for hydraulic fluid leaks use a piece of paper or cardboard Escaping fluid un...

Page 14: ...HEED COULO RESULT IN DEATH OR SERIOUS INJURY DO NOT USE BRAKE TO TEST HYDROSTATIC DRIVE TORQUE OVERHEATING AND ACCELERATED WEAR OF THE DISC AND PADS CAN OCCUR FAILURE TO HEED COULD RESULT IN DEATH OR...

Page 15: ...ING CONTROL CIRCUIT IS BYPASSED FAILURE TO HEED COULD RESULT IN DEATH OR SERIOUS INJURY 091033 IMPROPERLY GROUNDED HEATING UNIT CAN CAUSE ELECTRIC SHOCK OR ElECTROCUTION MAKE SURE LOADER IS GROUNDED W...

Page 16: ...OR OPERATE LOADER OR ATTACHMENT CONTROLS FROM ANY POSITION OTHER THAN PROVIDED DO NOT OPERATE MACHINE IN ENCLOSED AREA WITHOUT PROPER VENTILATION TRAVEL SLOWLY OVER ROUGH TERRAIN WHEN RAISING LIFT ARM...

Page 17: ...INTENANCE OF THIS MACHINE OR NEED AN OPERATOR S MANUAL OR IF ANY DECALS ARE NOT READABLE CONTACT YOUR GEHL DEALER OR GEHL COMPANY WEST BEND WISCONSIN 53095 MODEL AND SERIAL NUMBERS WILL BE REQUIRED FA...

Page 18: ...16 BE SURE SAFETY LOCK IS SECURELY ENGAGED BEFORE WORKING UNDER OVERHEAD GUARD FAILURE TO HEED COULD RESULT IN DEATH OR SERIOUS INJURY 093477 F CONTINUED 129133...

Page 19: ...S MACHINE SEE OPERATOR S MANUAL FOR LOCATIONS CYLINDERS HAVE HIGH INTERNAL PRESSURE DO NOT DISASSEMBLE DISASSEMBLY COULD RElEASE PARTS WITH GREAT FORCE FAILURE TO HEED COULD RESULT IN DEATH OR SERIOUS...

Page 20: ...Decals are also provided to warn of potential dangers and or to display special operating procedures WARNING Read and thoroughly understand ALL Safety Decals on the Loader BEFORE attempting to operate...

Page 21: ...ments with NO regard for conditions and circumstances is hazardous and could cause an accident Lift Tilt Control T Bar The right T Bar controls the Lift Arm and Tilt Attachment through linkage to the...

Page 22: ...Bar in the opposite direction of the other Turn direction is determined by which T Bar is moved forward for example to pivot turn to the left move the right T Bar forward and the left T Bar rearward A...

Page 23: ...wn on the front of the left Pedal The Lift Spool in the System Control Valve is provided with a detent circuit to allow the lowered Liftarm to float when traveling over changing ground conditions To p...

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Page 26: ...rmal operation this Indicator should be OFF If the Engine oil pressure drops too low this Indicator will light and warn the operator to IMMEDIATELY stop the Engine and determine the cause for the pres...

Page 27: ...the RUN position by itself NOTE The Key MUSTa ways be returned to the Off position between starting attempts 9 Light Switch Controls all lights standard and optional on the Loader International symbo...

Page 28: ...r s Seat to engage the Lock Pins Rotate the Lever to the right to disengage the Lock Pins ACAUTION To prevent unexpected Attachment release from the Lift Arms BE SURE to properly secure the Lock Pins...

Page 29: ...e Cylinder Rod Then slowly lower the Lift Arm until the free end of the Lock contacts the top end of the Lift Cylinder 7 Look to make sure that the Lock is secure against the Cylinder End Then stop th...

Page 30: ...il flow A stop is provided to lock the footpedal for continuous operation Hand Foot Controlled Loaders the right T Bar is twisted to control the direction of oil flow A stop is provided to lock the T...

Page 31: ...The following procedure is recommended for starting the Loader Engine 1 Carefully step up onto the back of the Bucket or Attachment while grasping the Handles to get into the Operator s Compartment 2...

Page 32: ...e the Loader is parked on a grade If the Parking Brake is NOT set the Loader can start to roll because of minimal resistance in the Hydrostatic Drive Motors Failure to heed could result in death or se...

Page 33: ...to operate the Propulsion T Bar Using your left hand slowly and smoothly move the Propulsion Control T Bar straight forward to travel ahead Then slowly pull the T Bar backward to Neu tral to stop forw...

Page 34: ...rd and back To gain proficiency practice all Control T Bar operations until you are capable of performing the movements without mistake or hesitation NOTE If the Loader Engine kills while either T Bar...

Page 35: ...ged but continue to roll the Quick Tach mechanism back to pick the Attachment up off the ground Exercise the MANDATORY SAFETY SHUT DOWN PROCEDURE page 10 7 With the Loader Engine OFF leave the Operato...

Page 36: ...f 17 cubic feet or less EXAMPLE 2 If concrete density of 115 Ibs ft3 is to be hauled using an 5625 Loader the maximum Bucket size is 1700 Ibs 115 Ibs ft3 14 8 cubic feet Therefore you could safely use...

Page 37: ...acked materials it will usually be neces sary to raise the Lift Arm while rolling the Bucket back Also avoid driving onto the material to be picked up if at all possible WARNING ALWAYS carry loaded Bu...

Page 38: ...drive too close to an excavation or ditch BE SURE the surrounding ground has adequate strength to support the weight of the Loader and the load Carry the loaded Bucket as low as possible while travel...

Page 39: ...to 45 degree angle to the surface being leveled Proceed to drive the Loader backwards dragging the dirt and at the same time leveling it NOTE The f oat detent position for T Bar Controlled Loaders is...

Page 40: ...ocal GEHL dealer and install it on the front corners of the Loader using the holes provided At the rear of the Loader two lifting holes are provided one on each rear riser LONG TERM STORAGE If your Sk...

Page 41: ...stack of wooden blocks under the flat part of the Loader Chassis They should run parallel with but not touch the rear Tires See Fig 28 4 Slowly lower the Loader so its weight rests on the blocks If t...

Page 42: ...PEDAL The Skid Loader is equipped with a right hand operated Throttle Lever T Bar controlled Loaders are also equipped with a right foot operated Accelerator Pedal The Cable and Linkage used to inter...

Page 43: ...should be turned back to the opposite end of its rotating limits and the Adjustment Bolt on each Brake assembly MUST be readjusted to obtain a Brake Pad to Disc gap of 0 010 to 0 015 measured with a f...

Page 44: ...re deflection adjust the Chain as follows have an assistant attempt to turn the Tire back and forth while you tighten the Adjustment Nut When it s no longer possible to turn the Tire by hand the Chain...

Page 45: ...ricants quantities required and grades NOTE Refer to Operator Services topic in Service Chapter of this manual for detailed informa tion regarding periodical checking and replenishing oflubricants GRE...

Page 46: ...100 Hours 7 Grease T Bar Pivots 2 8 Change Engine Oil and Filter 9 Check Oil Level in Chaincases 10 Check Planetary Gearcase Oil Level Every 500 Hours Or Annually 11 Grease Axle Bearings 4 12 Change...

Page 47: ...LUBRICATION CHART Detailed views shown on previous page 500 hours 100 hours _ 10 hours or daHy 3 7 2 2 3 4 11 11 Engine Oil Hydraulic Oil G Gear Oil 45...

Page 48: ...er is available for mounting onto the SL5625 Loader Lift Arm The Breaker Kit consists of a Mounting Plate Quick Attach Hooks Hoses Hydraulic Hoses and Couplers and Moil Point Description Model HB500 M...

Page 49: ...s Weight 400 lbs l81kg Pallet Fork with 2 42 l069mm Tines 530 lbs 240kg Pallet Fork with 2 48 l219mm Tines 560 lbs 254kg POST HOLE AUGERS Two models of Augers are available for mounting on the SL5625...

Page 50: ...ual Flasher and Tail Light Pre Cleaner Centrifugal ROPS Enclosure Rigid All Weather with Door Kit ROPS Enclosure Vinyl ROPS Front Door Kit ROPS Front Door Wiper Kit ROPS Side Window Kit Seat Belt 3 Wi...

Page 51: ...acing Fuse Main Wiring Harness Connectors at Check Main Connectors rear of Overhead Guard are not properly plugged in Battery Terminals or Cables are loose Clean Battery Terminals and Cables and or co...

Page 52: ...rument Contact your Gehl Dealer for assistance Panel Battery will not Battery Terminals or Cables are loose Clean Battery Terminals and Cables and recharge or corroded retighten them Replace Cables as...

Page 53: ...ter or Pinion faulty Remove Starter and repair or replace as I needed Engine turns over but I Engine turns over too slow Check Battery charge If after being will not start recharged it still does not...

Page 54: ...No response from Hydraulic oil viscosity is too heavy Allow longer warm up or replace either the Hydrostatic existing oil with the proper viscosity oil Drive or the Lift Tilt Systems Hydraulic oil sup...

Page 55: ...Oil Cooler Fins Loader being operated in a high Reduce duty cycle and improve air temperature area with no air circulation I circulation Hydrostatic Drive Hydraulic oil viscosity is too heavy Allow l...

Page 56: ...on front Tandem Pump Contact your Gehl Dealer for assistance malfunctioning Control Rod Linkage to front Tandem Attach Control Rod Linkage 11 Pump disconnected Left side doesn t drive RH Relief Valve...

Page 57: ...Relief Valve in Control Valve not Contact your Gehl Dealer for assistance functioning properly Squealing noise should be evident Lift Arm does not Lift Solenoid Valve could be Check electrical connec...

Page 58: ...assistance Relief Valve in Control Valve not Contact your Gehl Dealer for assistance functioning properly Squealing noise should be evident Bucket does not level Self Leveling Valve misadjusted or Co...

Page 59: ...ng center for disposal do NOT pour onto the ground or down the drain DEALER SERVICES The following areas of internal components service replacement and operating adjustments should only be performed b...

Page 60: ...iller Hole Refer to the Engine Manual for anti freeze recommendations and to the Flushing Radiator Replacing Anti freeze subtopic under the 500 Hour or One Year topic in this chapter for coolant drain...

Page 61: ...the Rear Grill and open the Engine Access Cover Next loosen but do NOT remove the Clamp Band Eyebolt which secures the Element Cover and remove the Cover Then remove the Wing Nut which secures the Out...

Page 62: ...VEL Fig 36 Open the Engine Access Cover Pull out the dipstick and check the oil level Markings on the dipstick represent both full and low add oil levels Refer to the Changing Engine Oil Filter subtop...

Page 63: ...cate both parts and re inflate Inflation pressure be yond 35 PSI with unseated beads may break the bead or rim with explosiveforce sufficientto cause death or serious injury D After seating the beads...

Page 64: ...e to local laws and regulations for spark arrestor requirements To clean the Muffler open the Rear Grill and open the Engine Access Cover Loosen the front Muffler Clamp and remove the rear Clamp and M...

Page 65: ...Battery is in use or being charged Keep flames or sparks away from the Battery area Make sure Battery is charged in a well ventilated area NEVER lay a metal object on top of a Battery as a short circ...

Page 66: ...other 2 Connect one end of the positive jumper cable to the positive Battery Terminal on the disabled Loader first Do NOT allow the jumper s positive cable clamps to touch any metal other than the pos...

Page 67: ...30 CHECK RADIATOR HOSES CLAMPS Check for coolant leaks and or deteriorated Hoses ADJUST PARKING BRAKE Refer to the Parking Brake topic in the Adjustments Chapter of this manual for details on adjustin...

Page 68: ...ssembly 6 Replenish Reservoir with hydraulic oil 66 AWARNING Do NOT remove the Radiator Cap when the Engine is HOT or overheated coolant is extremely HOT and under pressure and it can burn your skin W...

Page 69: ...e outside center of the Chaincase on both sides between the Wheels 2 Siphon or pump the old oil out of the Chaincase 3 Remove any debris or sludge from the Chaincase 4 Refill the Chaincase with approx...

Page 70: ...M P I I in I l I LEFT SERVO MOTOR 100 I ESH STRA f ER L J L_ HYDROSTATIC CHARGE 1 MICRON RETURN F L TER 25 PS I BYPASS 120 PSI REL rEF VALVE OIL COOLER LEFT LIFT CYLII DER STD HYa COUPLERS RIGHT LIFT...

Page 71: ...IC CHARGE PI PRESSURE RETURN l 4 MICRON RETURN F IL TER 25 PS BYPASS 100 I SH STRJ I R i l T tt _ J L __________ M S M T _ _ _ _ 1_ __ _ _ _ ___ _ _ _ _ _ 2 f I VALVE L J HI FLOW HYD COUPLERS LEFT LIF...

Page 72: ...18 8AT L 4 12 12 ll__________________________________________________J tg GLOW CONTROL r 67891011 o 0 ENGINE WATER TEMP 25 38 27 27 4 5 i 4 _ 0 0 IOPT 10NALI FUEL 31 BATTERY CABLE DISCONNECT 0 4 13 C...

Page 73: ...32 r i o 30 25 25 _ ENGINE WATER ENGINE WATER TEMP 5ENDER 141 I H T 0 5HUTDOWN OPTIONI 21 21 10 10 OOiJ O 44 III ROPS 42 48 48 41 43 43 TA L LAMP 0 0 l III p 1 BACKUP ALARM q p HYDRAULIC HYDRAULIC SOL...

Page 74: ...NOTES 72...

Page 75: ...ce number to find the part number description and quantity in the list Refer to the appropriate illustration for replacement locations NOTE Refer to the SAFETY Chapter of the Operator s Manual for the...

Page 76: ...Load Low 093475 093475 20 WARNING Overhead Guard Safety Pin 093477 093477 21 WARNING Carry Load Low 093479 093479 22 Operatina Capacities I 093481 093481 23 DANGER Heating Unit Grounding 093484 093484...

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Page 78: ...ral Safety Precautions I 093474 i 093474 I 19 VVARNING Carry Load Low 093475 093475 I 20 I VVARNING Overhead Guard Safety Pin 093477 I 093477 21 I VVARNING Carrv Load Low 1 093479 093479 22 O 2erating...

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Page 80: ...at Restraint Bar OReratioIL__ __I ___ o 1 __ 11 Check Bucket C n ng Edge I 0 s rca Oi I r 0 11 Change Engine Oil and Filter 1 __ j I___ O__ i iI Clean SRark ArL l I Muffler I I 0 I Check all Belt Tens...

Page 81: ...MAINTENANCE LOG Date I Hours Service Procedure I I I I I I I I I I I I I 79...

Page 82: ...MAINTENANCE LOG Date Hours Service Procedure I I 80...

Page 83: ...MAINTENANCE LOG Oa I Service Procedure I I I I I I 81...

Page 84: ...il 67 check oil level 62 recommended oil 43 Check Lists delivery 7 9 Cold Planer 47 Controls Safety Equipment 18 28 Coolant See Radiator Cylinder Lock See Cylinders Cylinder Pivots greasing 44 61 Cyli...

Page 85: ...ic Oil Cooler cleaning 61 Hydraulic Oil Filter replacing 65 Hydraulic Oil Strainer cleaning 66 Hydraulic Pump servicing 57 Hydraulic Schematics 68 69 Hydraulic System trouble shooting 54 56 Hydraulic...

Page 86: ...ket 36 Seat Suspension 48 Seat Belt Indicator 24 Seat Belt Kit Wide 48 Seat Operator s check operation 60 positioning 23 Self Leveling 33 Serial Number 1 Service 57 71 Shields 18 Shut Down System kit...

Page 87: ...v Valves servicing 57 w Warranty Inside Back Cover Water Tank Kit use with a Cold Planer 48 Water Trap See Fuel Filter Weight shipping 4 Wheel Lug Bolts Re Torque 62 Windshield Wiper Kit for Rigid Enc...

Page 88: ...NOTES 86...

Page 89: ...NOTES 87...

Page 90: ...13 50 35 75 55 110 80 112 20 55 40 90 65 120 90 9 16 12 70 55 110 80 150 110 9116 18 80 60 120 90 170 130 5 8 11 100 75 150 110 220 170 5 8 18 110 85 180 130 240 180 3 4 10 175 130 260 200 380 280 3...

Page 91: ...elling dealer s business location or at the option of the Original Retail Purchaser the cost of a service call 2 Used equipment 3 Components covered by their own non Gehl warranties such as tires trad...

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