Gehl Dyna-Handler 562, Operator'S Manual

Page 1: ...Form No 907880 OPERATOR S MANUAL 562 Dyna Handler Telescopic Handler Courtesy of CraneMarket com...

Page 2: ...Transmission Hydraulic Starting Aid Engine Oil Fan Work Lights Temperature Oil Filter Inject Pressure Clutch Engaged Clutch Low Accumulator Wiper Washer Heater Beacon Disengaged Pressure 4 Wheel Stee...

Page 3: ...tenance 53 Index 61 Schematics 64 Standard Hardware Torque Data 65 Load Zone Charts 66 Warranty Inside Back Cover IDENTIFICATION INFORMATION Write your Gehl Dynalift Model and Serial Numbers in the sp...

Page 4: ...urn it to the container and keep it with the unit at all times If this machine is resold GEHL Company recommends that this manual be given to the new owner Right and left are determined from a positio...

Page 5: ...er Quick Release Carrier Tool Hookup Rear Boom Access Access Cover With Rear Lights and Backup Alarm Operator s Station Engine Access Covers Fuel Hydraulic Tank Tank Extend Cylinder Inside Boom Lift C...

Page 6: ...c type Separate front and rear systems Manual foot pedal actuation Parking brake Mechanical disc type Electrical System Type 12 volt negative ground Battery 745 cold cranking amps Circuit protection C...

Page 7: ...e cable actuation Frame level control valve Parallel single spool block with remote cable actuation Hydraulic filter In tank return type 10 micron media replaceable element Rated flow 100 gpm 379 L mi...

Page 8: ...INTENTIONALLY BLANK PAGE 907880 AP1298 6 PRINTED IN U S A Courtesy of CraneMarket com...

Page 9: ...n for abnormal noises or vibrations if detected deter mine their cause and repair as necessary I acknowledge that pre delivery procedures were performed on this unit as outlined above Dealership s Nam...

Page 10: ...INTENTIONALLY BLANK To be removed as Dealer s file copy 907880 AP1298 8 PRINTED IN U S A Courtesy of CraneMarket com...

Page 11: ...leaks when under pressure Listen for abnormal noises or vibrations if detected deter mine their cause and repair as necessary I acknowledge that pre delivery procedures were performed on this unit as...

Page 12: ...sary park across the slope and block the wheels 2 Fully retract boom and lower attachment tool to ground 3 Place controls in neutral and set park brake 4 Idle engine for gradual cooling Shut off engin...

Page 13: ...re in an over turn DO NOT jump Hold on tight and stay with the machine Lean away from the fall ALWAYS keep hands feet and arms inside of the operator s station when operating the machine ALWAYS wear a...

Page 14: ...any controls unless properly seated in the operator s seat DO NOT run the engine in an enclosed area with out providing proper ventilation for the exhaust Exhaust gases contain carbon monoxide an odo...

Page 15: ...n approval Where such authorization is granted tags or decals shall be changed accordingly All attachment tools MUST be marked to identify the attachment tool and the total capacity with attachment to...

Page 16: ...907880 AP1298 14 PRINTED IN U S A 14 40 23 41 27 23 14 27 41 40 SAFETY Courtesy of CraneMarket com...

Page 17: ...PRINTED IN U S A 15 907880 AP1298 39 29 33 37 4 37 33 39 29 SAFETY 4 Courtesy of CraneMarket com...

Page 18: ...907880 AP1298 16 PRINTED IN U S A 8 23 1 6 23 1 8 Frame 8 6 Frame SAFETY Courtesy of CraneMarket com...

Page 19: ...PRINTED IN U S A 17 907880 AP1298 8 Frame 22 19 4 8 8 Frame 18 SAFETY 18 4 8 22 19 Courtesy of CraneMarket com...

Page 20: ...907880 AP1298 18 PRINTED IN U S A THIS PAGE INTENTIONALLY BLANK Courtesy of CraneMarket com...

Page 21: ...s GEHL machine is designed and intended to be used ONLY with a mounted GEHL Company attachment tool or a GEHL Company approved accessory or referral attachment tool The GEHL Company cannot be responsi...

Page 22: ...hen the key is vertical in the keyswitch power from the battery is disconnected to the control and instrument panel electrical circuits Also this is the only position in which the key can be inserted...

Page 23: ...with no shock reaction from the axle wheels to the steering wheel Turn the direct connect ed steering wheel to the right or left to turn the machine in the direction of wheel turn action Steer Select...

Page 24: ...e seat is mounted on rails for for ward or backward repositioning to accommodate oper ator s size and comfort A spring loaded latch handle under the front of the seat activates the adjustment mechanis...

Page 25: ...mid section of the main hood Coolant Level The coolant can be checked and added through the radiator cap located under the top rear opening on the main hood Backup Alarm Located inside the rear frame...

Page 26: ...ications and ordering information ACCESSORIES Gehl offers a versatile range of special accessories for this machine Contact your area Gehl dealer for speci fications and ordering information NOTE All...

Page 27: ...step into the operator s compartment 2 Adjust the seat and fasten the seat belt 3 Check that all controls are in their neutral posi tions except the parking brake lever which should be in the ON posit...

Page 28: ...oth response Apply the service brakes stop the machine and move the travel selector to the opposite direction forward or reverse Shifting to the next higher gear may be done at any engine RPM while th...

Page 29: ...ment tool proceed as follows 1 Raise the boom slightly and extend it 2 to 3 feet 0 6 m to 0 9 m for better visibility Lower the boom until the attachment tool is approximately 12 0 3 m off the ground...

Page 30: ...an dard The amount of forward and rearward tilt to be used is governed by the application Although use of maxi mum rearward tilt is allowable under certain condi tions such as traveling with the load...

Page 31: ...engine speed and the distance the controls are moved When operating these controls it is important to develop a technique called feathering Feathering the control means you start the desired motion b...

Page 32: ...ntrols in neutral shut off engine and remove the key Avoid parking the machine on a slope or hill side but if necessary park across the slope and block the wheels Load Capacity and Reach This machine...

Page 33: ...in ground speed consistent with ground conditions and that permit stopping in a safe manner Typical Load Zone Chart HEIGHT ABOVE GROUND Boom Extension Markers Reference DISTANCE LOAD IS EXTENDED WARNI...

Page 34: ...ensities The table on the following page lists densities for some common materials which could be carried in a Telescopic Handler Bucket The densities listed are average values and intended only as a...

Page 35: ...p of the box Slowly position the bucket over the inside of the box Dump the material then retract and lower the boom while rolling the bucket back Table of Common Materials Densities Material Density...

Page 36: ...d place the cutting edge at a 30 to 45 degree angle to the surface Travel backwards while feathering the boom control joystick dragging the dirt and leveling it at the same time ROAD TRAVEL For short...

Page 37: ...sides of the frame structure 7 Block the front and rear of the tires on the truck or trailer Engage the parking brake In Transit If in transit for a few days a Disconnect the battery b Clean all brig...

Page 38: ...THIS PAGE INTENTIONALLY BLANK 907880 AP1298 36 PRINTED IN U S A Courtesy of CraneMarket com...

Page 39: ...ecording the dates and hourmeter readings after lubrication or other ser vice has been performed use those spaces to keep a log for maintaining a current service inter val record Proper routine lubric...

Page 40: ...hment release lever pivot 1 11 Boom slide pads as required front and rear CHASSIS AREA 12 Brake foot pedal linkage 1 13 Wheel spindle pins 4 per axle 14 Tie rod ends 2 per axle 15 Axle to frame pivot...

Page 41: ...ase Fittings Basic Machine PRINTED IN U S A 39 907880 AP1298 Chassis 16 16 1 2 11 15 18 8 19 Transmission 3 4 Inside Boom 4 8 9 7 NOT SHOWN Operator Station Floor Item 12 Front View Axle 15 17 13 14 C...

Page 42: ...lamp cylinder pivot pins 2 23 Top clamp cylinder pivot pins 2 24 Top clamp weldment pivot pins 2 25 Top clamp cylinder pivot pins 2 26 Top clamp weldment pivot pins 4 Location Reference for Grease Fit...

Page 43: ...center for disposal DO NOT pour them onto the ground or into a drain DEALER SERVICES The following areas of internal components service replacement and operating adjustments should only be attempted...

Page 44: ...n electrical components and switch connections It is located at the end of this man ual and can be used as a guide for service reference as required OPERATOR SERVICES Some of the operator related serv...

Page 45: ...fuel tank for removing condensation and other foreign materi als Open the plug and allow water and fuel to drain into a container until only clear fuel is flowing from the tank CHECK FUEL FILTER NOTE...

Page 46: ...ed The fluid MUST be cool when checking the reservoir level By doing this you will reduce the possibility of over filling the hydraulic system and also reduce potential injury due to hot fluid Remove...

Page 47: ...hen removing tires follow industry safety practices Deflate completely prior to removal Following assem bly of the tire on the rim use a safety cage or restrain ing device while inflating CHECK WHEEL...

Page 48: ...n a level surface for this procedure See illustration Remove the oil level check fill plug located on opposite side of the drive shaft u joint Oil should overflow the hole If low fill until oil overfl...

Page 49: ...oil filters have special by pass valves built in Use only genuine OEM engine replacement filters 3 Apply a thin coat of clean oil to the new oil filter gasket and spin tighten Refill the crankcase wit...

Page 50: ...ell ventilated area NEVER lay a metal object on top of a battery as a short circuit can result Battery acid is harmful on contact with skin or fabrics If acid spills follow these first aid tips 1 IMME...

Page 51: ...heck for loose pad bolts The bolts are torqued to 30 ft lb 40 Nm If the bolts are re torqued at any time Loctite thread lock must be re applied to the bolts If the boom starts to chatter under load gr...

Page 52: ...ADIATOR COOLANT Drain flush and refill the cooling system as follows IMPORTANT Do NOT discharge coolant onto ground Catch and dispose of per local waste dis posal regulations 1 Loosen the radiator cap...

Page 53: ...all other service requIrements up to this point as well as the following CHECK HYDRAULIC SYSTEM RELIEF PRESSURES Pressure settings for relief valves are pre set at the fac tory A single test port is p...

Page 54: ...tion or other residues 2 Wipe off grease from cylinder rods 3 Lubricate ALL grease fittings Clean all dirt and debris from around the top of the reservoir especially around the access cover Refer to...

Page 55: ...and refamiliarize yourself with all safety precautions as outlined in the Safety chapter of this manual 5 Follow the starting and warm up procedures as outlined in the OPERATION ADJUSTEMENTS chapter...

Page 56: ...e exposed adhesive backing to the clean surface while maintaining proper position and alignment Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out decal...

Page 57: ...UID LEVEL 1 ea L63474 08 WARNING PINCH POINTS 3 ea L65927 09 NO 1 EXTENSION MARKER 1 ea L67719 09 NO 2 EXTENSION MARKER 1 ea L67720 09 NO 3 EXTENSION MARKER 1 ea L67721 06 HALFZONE MARKER 3 ea L62583...

Page 58: ...L65927 11 562 1 ea L66656 12 GEHL 6 38 1 ea 122288 16 DIESEL FUEL 1 ea 072797 17 HYDRAULIC OIL 1 ea 072794 18 WARNING CARRY LOAD LOW 1 ea L65926 19 WARNING HOT SURFACE 1 ea L65942 20 GEHL 4 5 1 ea L66...

Page 59: ...95 31 BOOM JOYSTICK CONTROL 1 ea L68480 32 FRAME SWAY CONTROL 1 ea L93311 33 WARNING PARK BRAKE 1 ea L65925 34 GEHL 2 0 1 ea L66582 35 F N R SHIFT 1 ea L68295 36 STEER SELECTOR 1 ea L63618 37 WARNING...

Page 60: ...service Chapter 10 MAINTENANCE SERVICE PROCEDURE Every 10 Every 50 Every 100 Every 250 Hours Hours Hours Hours or Daily or Weekly Check Fuel Tank Level z Check Fuel Filter Drain Water If Required z Ch...

Page 61: ...tor Fan Belt Tension z Check Boom Slide Pads Wear Clearance z Change Radiator Coolant z Change Hydraulic Return Filter Element z Change Axle Differential Planetary Oil z Check Exhaust System z Check H...

Page 62: ...907880 AP1298 60 PRINTED IN U S A Date Hours Service Procedure MAINTENANCE LOG Courtesy of CraneMarket com...

Page 63: ...n Placement 31 Checklists delivery pre delivery 7 Controls Dash 20 Right Side Panel 22 Floor Seat 22 Other Miscellaneous 23 Cylinders Servicing 41 D Dealer Services 41 Decal Locations 54 Decals applyi...

Page 64: ...ad Handling Bucket Tools 32 Starting 25 Stopping 26 Symbols Inside Front Cover Travel 26 Operator Manual storing 2 Operator Services 42 Operator s Station Environment Controls 21 P Park Brake Lever 26...

Page 65: ...n See Chapter 2 Temperature Lamp 20 Transmission Oil Changing 49 Check level 44 Recommended Trades 37 Transporting Loading 35 Unloading 35 Travel Speed See Controls W Warranty Inside Rear Cover Water...

Page 66: ...907880 AP1298 64 PRINTED IN U S A 562 Electrical Schematic J D Engine Courtesy of CraneMarket com...

Page 67: ...75 55 110 80 1 2 20 40 40 90 65 120 90 9 16 12 55 55 110 80 150 110 9 16 18 60 60 120 90 170 130 5 8 11 75 75 150 110 220 170 5 8 18 85 85 180 130 240 180 3 4 10 130 130 260 200 380 280 3 4 16 150 15...

Page 68: ...907880 AP1298 66 PRINTED IN U S A Load Zone Charts 562 Standard Carriage 562 12 Ft Truss Boom 562 1 Cu Yd Bucket 562 5 Ft Winch Boom Courtesy of CraneMarket com...

Page 69: ...PRINTED IN U S A 67 907880 AP1298 Load Zone Charts 562 Bale Spear w Grapple Carriage 562 Log Pipe w Grapple Carriage 562 2 Cu Yd Grapple Bucket Courtesy of CraneMarket com...

Page 70: ...Courtesy of CraneMarket com...

Page 71: ...ling dealer s business location GEHL WARRANTY DOES NOT INCLUDE 1 Transportation to selling dealer s business location or at the option of the Original Retail Purchaser the cost of a service call 2 Use...

Page 72: ...STLY BREAKDOWN IF YOU HAVE ANY QUESTIONS ON PROPER OPERATION ADJUSTMENT OR MAIN TENANCE OF THIS MACHINE CONTACT YOUR DEALER OR THE SERVICE DEPART MENT OF GEHL COMPANY BEFORE STARTING OR CONTINUING OPE...