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4

Safety rules

*

An electric plant is delivered in a condition corresponding to safety requirements. Do not remove any protection devices. Do not remove any enclosure of electrical equipment. Do not apply unorigi-

nal completing products.

*  Waste gases are toxic! Do not use the electric plant in a closed unventilated building.
*  Warning! Even if a withdrawing hose for the waste gases of the engine is used, they can get in the building. Therefore, when using in closed buildings, in addition to good ventilation, it is necessary

to follow working normative documents. The withdrawing hose should not be produced from inflammable materials and directed to such materials. Fire danger!

*  Be careful working with fuel. Fire and explosion dangers. Do not add fuel to the working plant. Do not pour out fuel on the ground. Use funnel in order to put fuel in.
*  Never place the electric plant near inflammable materials. Fire danger!
*  Do not touch hot details. Danger of burn!
*  Necessarily follow the requirements presented in item 4 «Electric connections and safety measures». Wrong connection represents a danger to life.
*  Use protective headphones when staying near the electric plant for a long time.

1. 

Design and action principle of the electric plant

1.1 Generator 

type

The generator corresponds to the requirements of the VDE 0530 standard. It represents an electric motor with a rotating magnetic system, is short-circuit protective, has self-excitation, is contactless and brus-
hless, and has the block of excitation by alternating current, which consists of electrically strong breakdown-protective film capacitors. The generator has an F class insulation, IP54 protection degree, and
dust- and spray-protection design. The copper windings of the stator have impregnation for moisture and tropic protection. The N VDE 0875 noise level and satisfaction to DIN VDE 0879-1 requirements
are guaranteed.

1.2 Silent Economic

As a rule, the plant should not deliver power continuously. On the contrary, electric power is often necessary urgently by inquiry similarly to the circuits of power-supplying enterprises. By using the Geko-
Silent Economic mode, the rotation frequency of the engine decreases, and it increases sharply after the receipt of an inquiry for the supply of electric power. Thus, the consumption of fuel, emission of
waste gases, noise level, and wear of the engine are essentially reduced. A special electronic processor controls the operating mode of the plant by a measuring system and sensors and operates the engi-
ne. Thus, even when starting the cold engine, the control system is immediately turned on and does not require additional actions. When load is connected, the control system instantly brings the engine to
the rated rotation frequency and total power, which allows the connection of a consumer with high start current.

1.3  General configuration of the plant

The basic components of the electric plant are the engine, generator, distribution box, and bearing frame made of tubes. The generator is connected to the engine by a cone coupling and an additional
threaded pin. The complete „engine-generator“ set is mounted on shock absorbers. Power is taken through three and single-phase ac sockets.

1.4 Voltage 

regulation

Regulation of the voltage of the electric plant is strictly set by its design. Voltage is varied within the admissible limits by changing the rotation frequency of the engine. The latter is supplied with an automatic
device, which supports constant rotation frequency (within ±5% limits).
The idle run voltage of the generator is equal to 250 V as a maximum. At the maximum load, it should not fall below 207 V. Warning! Consumers sensitive to the increased and decreased voltage can be
damaged when connecting to the electric plant.

1.5 Standard 

complete 

set

The electric plant of the standard modification is equipped with a manual starting device (or an electric starter under an order) and CEE sockets or sockets with protective contacts. The complete „engine-
generator“ set is mounted on rubber shock absorbers. All plants have distribution boxes, which contain electric components, sockets, etc.

Summary of Contents for 4401 E -AA/HEBA

Page 1: ...fax 49 7267 806100 www metallwarenfabrik com 4401 E AA HHBA 4401 E AA HEBA 5401 ED AA HHBA 5401 ED AA HEBA 6401 ED AA HHBA 6401 ED AA HEBA 7401 ED AA HHBA 7401 ED AA HEBA 7401 E AA HHBA 7401 E AA HEBA...

Page 2: ...2...

Page 3: ...Fuel cock Sockets Silent economic fast start switch Starting handle Ignition key switch Drain plug Oil filler neck Oil level indicator Filler neck of the fuel tank Ground screw Air filter Silencer Fu...

Page 4: ...y On the contrary electric power is often necessary urgently by inquiry similarly to the circuits of power supplying enterprises By using the Geko Silent Economic mode the rotation frequency of the en...

Page 5: ...ric test requirements to waste gases in the world accep ted in California California Air Resources Board for 2006 Automatic stop at low oil level OHV reduces the consumption of oil by 50 reduces the c...

Page 6: ...required short circuit current of the generator is insufficient for the circuit breaker of an available consumer or the wire resistance is more than 1 5 M it is necessary to provide protection measur...

Page 7: ...dicator 2 Insert the oil level indicator into the filler neck but do not screw 3 If the oil level is low it is recommended to add oil up to the edge of the filler neck It is necessary to use oil for f...

Page 8: ...the fuel cock to the ON position 2 If necessary close the air valve At hot start the valve opens automatically Warning Do not use the valve if the engine is hot or the tempera ture of air is high Fue...

Page 9: ...Warning When the cord retracts back do not release the handle It should be moved accurately in order to pre vent the damage of the starting device Electric start all types For the start by the electri...

Page 10: ...FFS 100 for remote start and stop of the electric plant option The device is made in the form of a compact module Geko SMD Due to the small sizes of the transmitter a user can constantly carry it wit...

Page 11: ...r sig nals are processed by a microprocessor The parameter is chosen by arrow keys Change of the parameters of maintenance periodicity the calibrations of voltage and current and the reset of the oper...

Page 12: ...he first maintenance i e after this time the first maintenance must be car ried out 2 500h Operating time remaining to the second maintenance i e after this time the second maintenance must be carried...

Page 13: ...ules and other instructions of the manufacturer should be executed every time when working with this device If you have no instructions on work with the equipment appeal to a representative of the man...

Page 14: ...s lead to danger to life the possibility of heavy physical injuries or material damage Attention If a BLC equipped genset will be started with disconnected battery or reverse connected battery a 2A fu...

Page 15: ...ion of the electric plant with BLC 100 See electric schemes 100107 100108 and 100132 The circuit is connected to a head on the face panel of the distribution box Output voltage is taken through a CEE...

Page 16: ...t it is necessary to check its serviceability by the test button of the protective circuit breaker If the circuit breaker is not triggered it is forbidden to use the electric plant See electrical conn...

Page 17: ...tional The additional fuel tank enable extra long running times of the genset A mechanical engine driven pump deliver the fuel from the lower tank to the careburator The standard 20l tank remain usabl...

Page 18: ...turn short circuit in stator replace the stator by a new one Overcurrent circuit breaker Actuate or replace the circuit is actuated or defect breaker Insufficient rotation speed run up to rated speed...

Page 19: ...the authorized workshops in the Appendix Mount only original components when replacing them 14 Scheduled maintenance Before the beginning of maintenance works the engine should be stopped 14 1 Electr...

Page 20: ...Remove the ignition wire from the spark plug Unscrew the spark plug by a spark plug wrench If necessary clean electrodes by a brass brush If the spark plug is damaged replace it Check the interelectro...

Page 21: ...lywheel again turn the central nut Unscrew four screws with six sided heads drawing moment 7 3 N m and remove the fan case Weaken the clamp and remove the fan propeller Unscrew screws and remove the b...

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