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6

3. Electric 

part

Warning! Access to electric components is allowed only to skilled specialists. Non-authorized works in the distribution box are strictly forbidden. After each maintenance or repair of the device, it is neces-
sary to inspect safety according to VDE0701. In particular, it is necessary to test the resistance of the potential-equalization wire (<0.3

), insulation resistance (> 2 M

), and appropriate operation of avai-

lable protective devices.

4. 

Electric connection and safety measures

The plant in the delivery condition is intended for the supply of one consumer (IT circuit). The neutral wire is connected neither to the case nor to a protective wire. The only consumer is connected exclusive-
ly through the sockets on the electric plant. If extension cords are used, the total resistance should be no more than 1.5

. Accordingly, the maximum length of an extension cord with a section of 1.6, 2.5,

and 4.0 mm2 is equal to 60, 100, and 165 m, respectively. If extension cords are connected to more than one socket, the corresponding length should be halved. Wires no worse than H07RN-F according
to DIN VDE57282-810 must be used for portable extension cords. If the electric plant is planned to apply with another-type circuit, it is necessary to adapt protective measures. These works, as well as
manipulations with the distribution box of the electric plant, can be executed only by skilled electricians. They are responsible for the efficiency of safety measures. In addition, it is necessary to follow local
instructions. If necessary, the authorization of a local power-supplying enterprise should be received.

4.2  Protection touch voltage (DIN VDE 0100, T551)

The safety measure called «Protective separation with equalization of potentials» is conveniently carried out. The phase and neutral wires should not be grounded and should not be connected to the protective
wire and potential-equalization wire (PE). The potential-equalization wire should be laid continuously (generator-wiring-consumer). For the removal of static charges, grounding the case is allowed. If the electric
plant should feed an existing circuit with a grounded neutral (TN circuit), protection measures for this circuit must operate or new effective protection measures should be developed. If the required short circuit
current of the generator is insufficient for the circuit breaker of an available consumer or the wire resistance is more than 1.5 M

, it is necessary to provide protection measures (e.g., a protective circuit brea-

ker) independent of the operation current and conductor length. If the electric plant with the protective circuit breaker is intended for application in TN circuits, it is necessary to keep the maximum allowable
grounding resistance corresponding to the chosen protection measure. The executive should be an electrician. Each protective action should be checked by the electrician when commissioning.

4.3  Thermal protection means

The electric plant is equipped with a device for the control of winding temperature. When winding temperature exceeds a preset value, ignition is disconnected and the engine stops. The repeated start of
the engine is possible only after cooling the winding. Before repeated start, it is necessary to remove causes of overheating (e.g., to clean the polluted cooling edges or ventilating casings, to be convinced
of the absence of overload caused by too powerful consumers, to not apply the electric plant at too high ambient temperature).

5. 

Kinds of installations

5.1  Installation at an open place

Whenever possible, the electric plant should be applied outside buildings. In this case, the best supply and removal of air are provided. An area where obstacles are absent in a radius of 5 m is ideal for
placing the electric plant. This area should be free of combustible or explosive materials such as fuel, etc. The plant should be placed horizontally on the ground; the maximum allowable inclination is equal
to 35°. It is necessary to protect the electric plant from the action of direct solar beams by a shed if it does not affect the quality of air circulation.

5.2 

Stationary installation in closed buildings

When the electric plant is applied in closed buildings, various supervising documents must be taken into account:
* Building norms and rules of German States
* Instructions of the Ministries of German States
* DIN 18600 «Instructions on construction and operation of public buildings»
* Regional TÜV instructions 
* Instructions on the application of building norms and rules of German States
* Rules of manipulation with combustible liquids
* Instructions of power-supplying enterprises
* Instructions on operation of garages
* VDE 0100 and VDE 0108 instructions «Electrical installations in public buildings»

Summary of Contents for 4401 E -AA/HEBA

Page 1: ...fax 49 7267 806100 www metallwarenfabrik com 4401 E AA HHBA 4401 E AA HEBA 5401 ED AA HHBA 5401 ED AA HEBA 6401 ED AA HHBA 6401 ED AA HEBA 7401 ED AA HHBA 7401 ED AA HEBA 7401 E AA HHBA 7401 E AA HEBA...

Page 2: ...2...

Page 3: ...Fuel cock Sockets Silent economic fast start switch Starting handle Ignition key switch Drain plug Oil filler neck Oil level indicator Filler neck of the fuel tank Ground screw Air filter Silencer Fu...

Page 4: ...y On the contrary electric power is often necessary urgently by inquiry similarly to the circuits of power supplying enterprises By using the Geko Silent Economic mode the rotation frequency of the en...

Page 5: ...ric test requirements to waste gases in the world accep ted in California California Air Resources Board for 2006 Automatic stop at low oil level OHV reduces the consumption of oil by 50 reduces the c...

Page 6: ...required short circuit current of the generator is insufficient for the circuit breaker of an available consumer or the wire resistance is more than 1 5 M it is necessary to provide protection measur...

Page 7: ...dicator 2 Insert the oil level indicator into the filler neck but do not screw 3 If the oil level is low it is recommended to add oil up to the edge of the filler neck It is necessary to use oil for f...

Page 8: ...the fuel cock to the ON position 2 If necessary close the air valve At hot start the valve opens automatically Warning Do not use the valve if the engine is hot or the tempera ture of air is high Fue...

Page 9: ...Warning When the cord retracts back do not release the handle It should be moved accurately in order to pre vent the damage of the starting device Electric start all types For the start by the electri...

Page 10: ...FFS 100 for remote start and stop of the electric plant option The device is made in the form of a compact module Geko SMD Due to the small sizes of the transmitter a user can constantly carry it wit...

Page 11: ...r sig nals are processed by a microprocessor The parameter is chosen by arrow keys Change of the parameters of maintenance periodicity the calibrations of voltage and current and the reset of the oper...

Page 12: ...he first maintenance i e after this time the first maintenance must be car ried out 2 500h Operating time remaining to the second maintenance i e after this time the second maintenance must be carried...

Page 13: ...ules and other instructions of the manufacturer should be executed every time when working with this device If you have no instructions on work with the equipment appeal to a representative of the man...

Page 14: ...s lead to danger to life the possibility of heavy physical injuries or material damage Attention If a BLC equipped genset will be started with disconnected battery or reverse connected battery a 2A fu...

Page 15: ...ion of the electric plant with BLC 100 See electric schemes 100107 100108 and 100132 The circuit is connected to a head on the face panel of the distribution box Output voltage is taken through a CEE...

Page 16: ...t it is necessary to check its serviceability by the test button of the protective circuit breaker If the circuit breaker is not triggered it is forbidden to use the electric plant See electrical conn...

Page 17: ...tional The additional fuel tank enable extra long running times of the genset A mechanical engine driven pump deliver the fuel from the lower tank to the careburator The standard 20l tank remain usabl...

Page 18: ...turn short circuit in stator replace the stator by a new one Overcurrent circuit breaker Actuate or replace the circuit is actuated or defect breaker Insufficient rotation speed run up to rated speed...

Page 19: ...the authorized workshops in the Appendix Mount only original components when replacing them 14 Scheduled maintenance Before the beginning of maintenance works the engine should be stopped 14 1 Electr...

Page 20: ...Remove the ignition wire from the spark plug Unscrew the spark plug by a spark plug wrench If necessary clean electrodes by a brass brush If the spark plug is damaged replace it Check the interelectro...

Page 21: ...lywheel again turn the central nut Unscrew four screws with six sided heads drawing moment 7 3 N m and remove the fan case Weaken the clamp and remove the fan propeller Unscrew screws and remove the b...

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