GEM 343 eSyDrive, Operating Instructions Manual

Page 1: ...GEMÜ 343 eSyDrive Motorized multi port globe valve Operating instructions EN ...

Page 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEMÜ Gebr Müller Apparatebau GmbH Co KG 27 04 2021 www gemu group com 2 31 GEMÜ 343 eSyDrive ...

Page 3: ...nstallation with flanged connection 21 13 Electrical connection 22 14 Network connection 23 14 1 Network settings 23 14 2 Connecting the network 23 14 3 Resetting the network settings 23 15 Commissioning 23 16 Operation 23 16 1 Operation on the device 23 16 2 Operation via the web server 23 16 3 Manual override 23 17 Inspection and maintenance 25 17 1 Spare parts 25 18 Troubleshooting 26 19 Remova...

Page 4: ... Definition of terms Working medium The medium that flows through the GEMÜ product 1 5 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type and source of the danger Possible symbol for the specific danger Possible consequences of non observance Measures for avoiding danger Warning notes are always marked with a signal word and sometimes als...

Page 5: ...or to commissioning 1 Transport and store the product correctly 2 Do not paint the bolts and plastic parts of the product 3 Carry out installation and commissioning using trained personnel 4 Provide adequate training for installation and operating personnel 5 Ensure that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsibility 7 Obse...

Page 6: ...10 INIT CLOSE but ton Moves actuator to the closed position Starting initialisation 3 3 LED displays 3 3 1 On site status LEDs LED MODE LED PWR Fig 2 Position of the status LEDs The user checks the following conditions directly on site at the valve using LED MODE and LED PWR Function LED MODE LED PWR Yellow Blue Green Red Automatic oper ation Manual opera tion Actuator switched off OFF mode Manual...

Page 7: ...ow shaft electric actuator The eSyDrive hollow shaft ac tuator can be operated as ON OFF or with integrated posi tioner or process controller The valve spindle is sealed by a self adjusting gland packing providing low maintenance and reliable valve spindle sealing even after a long service life A wiper ring fitted in front of the gland packing protects the seal against contamination and damage An ...

Page 8: ...s read out information stored in these RFID chips The CONEXO app or CONEXO portal is required to view this information 5 Correct use DANGER Danger of explosion Risk of death or severe injury Do not use the product in potentially explosive zones WARNING Improper use of the product Risk of severe injury or death Manufacturer liability and guarantee will be void Only use the product in accordance wit...

Page 9: ...ion FTF EN 558 series 1 ISO 5752 basic series 1 11 5 Valve body material Code CC499K cast bronze 9 1 4408 investment casting 37 6 Seat seal Code PTFE 5 PTFE glass fibre reinforced 5G 7 Voltage frequency Code 24 V DC C1 8 Control module Code OPEN CLOSE positioner and process controller L0 9 Regulating cone Code Please find the number of the optional regulating cone R No for the linear or equal perc...

Page 10: ...558 series 1 ISO 5752 basic series 1 5 Valve body material 37 1 4408 investment casting 6 Seat seal 5 PTFE 7 Voltage frequency C1 24 V DC 8 Control module L0 OPEN CLOSE positioner and process controller 9 Regulating cone RS916 60 m h mod EQ 10 Actuator version 2 A Actuator size 2 11 Special version S Special version for oxygen maximum medium temperature 60 C media wetted seal materials and auxilia...

Page 11: ...DN Actuator version 0A Flange 0A Threaded socket 1A Flange 1A Threaded socket 2A Flange 2A Threaded socket 15 32 16 20 20 16 40 16 25 16 32 16 32 20 16 40 12 12 25 16 50 8 8 16 16 65 5 10 80 4 6 100 4 Pressures in bar All pressures are gauge pressures For max operating pressures the pressure temperature correlation must be observed Leakage rate Open Close valve Seat seal Standard Test procedure Le...

Page 12: ...v values Open Close valve Flange Threaded socket DN AB A B AB A R P A 15 4 1 5 4 2 5 3 6 20 7 5 11 6 3 3 5 5 25 12 0 17 6 7 3 10 6 32 18 8 27 0 10 4 18 0 40 30 7 46 7 20 9 31 0 50 42 0 67 1 33 7 47 0 65 71 9 119 9 80 107 6 174 4 100 157 1 250 7 Kv values in m h Kv values determined in accordance with DIN EN 60534 The Kv value specifications refer to the largest actu ator for the respective nominal...

Page 13: ...achinery Directive 2006 42 EU 7 5 Mechanical data Protection class IP 65 acc to EN 60529 Weight Actuator Actuator version 0A 1 8 kg Actuator version 1A 3 0 kg Actuator version 2A 9 0 kg Body DN Flange Threaded socket 15 3 4 0 6 20 4 9 0 7 25 5 7 1 1 32 8 5 1 8 40 9 7 2 3 50 15 8 3 4 65 19 4 80 24 6 100 32 8 Weights in kg Operating time Actuator version 0A adjustable max 6 mm s Actuator version 1A ...

Page 14: ...0 10 V DC selectable using software Input type passive Input resistance 250 Ω Accuracy linearity 0 3 of full flow Temperature drift 0 1 10 K Resolution 12 bit Reverse battery protec tion No Overload proof Yes up to 24 V DC 7 6 1 2 Process actual value Input signal 0 4 20 mA 0 10 V DC selectable using software Input type passive Input resistance 250 Ω Accuracy linearity 0 3 of full flow Temperature...

Page 15: ...tor 750 kΩ Resolution 10 bit Overload proof Yes up to 24 V DC Short circuit proof Yes 7 6 4 Digital output signals 7 6 4 1 Switching outputs 1 and 2 Design 2x change over contact potential free Switch rating 125 V AC 2 A 48 V DC 2 A Switch points Adjustable 0 100 7 6 4 2 Switching output 3 Function Signal fault Type of contact Push Pull Switching voltage Supply voltage Switching current 0 1 A Drop...

Page 16: ...via web browser The actuator and the PC must be in the same network to use the web server The IP address of the actuator is entered in the web browser and the actuator can then be parametrised In order to use more than one actuator a definitive IP address must be assigned to each actuator in the same network www gemu group com 16 31 GEMÜ 343 eSyDrive 7 Technical data ...

Page 17: ...1 Actuator dimensions B B1 B2 B3 A1 Actuator version A1 B B1 B2 B3 0A 45 0 68 0 126 0 160 0 193 0 1A 86 0 82 0 132 0 172 0 252 0 2A 121 0 129 0 157 0 224 0 304 0 GEMÜ 343 eSyDrive www gemu group com 17 31 8 Dimensions ...

Page 18: ...0 110 0 4 50 230 0 165 0 18 0 125 0 230 0 167 0 165 0 18 0 20 0 125 0 4 65 290 0 183 0 185 0 18 0 20 0 145 0 4 80 310 0 204 0 200 0 18 0 22 0 160 0 8 100 350 0 236 0 220 0 18 0 24 0 180 0 8 Dimensions in mm n number of bolts 1 Connection type Code 8 Flange EN 1092 PN 16 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 Code 11 Flange EN 1092 PN 40 form B face to face dimens...

Page 19: ... 2 15 G 1 2 75 36 27 41 192 88 20 G 3 4 87 36 32 46 196 92 25 G 1 107 41 41 47 196 92 32 G 1 123 55 50 66 200 96 277 125 40 G 1 147 55 58 68 200 96 277 125 50 G 2 171 55 70 74 204 100 281 125 Dimensions in mm 1 Connection type Code 1 Threaded socket DIN ISO 228 2 Valve body material Code 9 CC499K cast bronze GEMÜ 343 eSyDrive www gemu group com 19 31 8 Dimensions ...

Page 20: ...the same room as GEMÜ products and their spare parts 12 Installation in piping 12 1 Preparing for installation WARNING The equipment is subject to pressure Risk of severe injury or death Depressurize the plant Completely drain the plant WARNING Corrosive chemicals Risk of caustic burns Wear suitable protective gear Completely drain the plant CAUTION Hot plant components Risk of burns Only work on ...

Page 21: ...e product between matching aligned pipes see chapters below 14 Please note the flow direction 15 Please note the installation position see chapter Install ation position 12 2 Installation position GEMÜ recommend installing the actuator vertically upright or vertically down to optimise the service life 12 3 Installation with flanged connection Fig 4 Flanged connection NOTICE Sealing material The se...

Page 22: ... coded Pin Signal name Pin 1 Tx Ethernet Pin 2 Rx Ethernet Pin 3 Tx Ethernet Pin Signal name Pin 4 Rx Ethernet Pin 5 Shield 13 3 Connection X3 6 5 3 2 4 7 8 1 8 pin M12 plug A coded Pin Signal name Pin 1 I set value input Pin 2 I set value input Pin 3 I actual value output Pin 4 GND actual value output digital input 1 3 error message output Pin 5 Error message output 24 V DC Pin 6 Digital input 3 ...

Page 23: ...Commissioning is completed 15 2 Commissioning via the eSy Web web interface See separate eSy Web operating instructions 15 3 Commissioning via digital input ü The function of input 3 is set to init 1 Connect 24 V signal briefly max 2 s to connection X3 on pins 7 and 4 ð Initialisation of the actuator begins 2 Green and orange LEDs flash alternately ð Initialisation is completed ð Commissioning is ...

Page 24: ...for manual override Groove for actuator 5 Turn housing cover 3 anticlockwise ð The product opens 6 Turn housing cover 3 clockwise ð The product closes 7 Pull manual override off the starting point 8 Ensure correct positioning of the O ring 9 Push actuator 12 into the groove provided for this pur pose 10 Turn housing cover 3 anticlockwise until it stops ð The actuator cover is closed 11 Reconnect t...

Page 25: ...y trained personnel 2 Wear appropriate protective gear as specified in plant op erator s guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate GEMÜ products which are always in the same position four times a year 7 If necessary the end position counter User can be reset after maintenance or ot...

Page 26: ...conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product leaks between actuator and valve body Bolting between valve body and actuator loose Retighten bolting between valve body and actuator Actuator valve body damaged Replace actuator valve body The product leaks between actuator flange and valve body Mounting parts loose Retighten mou...

Page 27: ... protection laws 21 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Returned goods can be processed only when this note is completed If no return delivery note is included with the product GEMÜ cannot process credits or repair work but will dispose of the goods at the o...

Page 28: ...3 3 4 4 1 4 4 2 5 2 5 3 5 4 6 1 1 6 3 1 6 4 3 We also declare that the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery This transmission takes place Electronically Autho...

Page 29: ... Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001 According to Article 4 Paragraph 3 of the...

Page 30: ...declare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEMÜ 343 Technical standards used Interference resistance DIN EN 61326 1 industrial processes DIN EN 61800 3 Interference emission DIN EN 61800 3 2021 01 29 Joachim Brien Head of Technical Department www gemu group com 30 31 GEMÜ 343 eSyDrive 24 Declaration of conf...

Page 31: ...GEMÜ Gebr Müller Apparatebau GmbH Co KG Fritz Müller Straße 6 8 74653 Ingelfingen Criesbach Ger many Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 04 2021 88710679 88710679 ...