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5.1  Disassembly of actuator

 

WARNING

Actuator top 10 is under spring 

pressure!

 

®

Risk of severe injury or death!

 

G

Only open the actuator under a press.

1.  Separate actuator from control medium. 

 

®

The actuator is in the open position. 

2.  Remove sealing plug 

25

 from actuator 

top 

10

3. Remove 

O-ring 

44

 from actuator top 

10

.

4.  Remove loose compressor 

3

.

5.  Remove protective caps

 29

.

6.  Diaphragm size 50: 

Remove protective caps

 34

.

7.  Clamp actuator in a press.

CAUTION

Applied pressure too high!

 

®

Risk of breakage of actuator 

top 

10

!

 

G

Only use minimum required 

pressure.

8.  Diaphragm sizes 25 and 40: 

Undo and remove bolts 

12

 between 

actuator top 

10 

and actuator base

 16

.

Diaphragm size 50: 

Undo and remove bolts 

12

 and nuts 

35

 

between actuator top 

10

 and actuator 

base 

16.

9.  Slowly release the press.

10.  Remove actuator top 

10

.

Important:

After disassembly, clean all parts 

of contamination (do not damage 

parts). Check parts for potential 

damage, replace if necessary (only 

use genuine parts from GEMÜ).

5.2  Replacement of spare parts

1.  Disassemble actuator as described in 

chapter 5.1, points 1-10.

2.  Pull out actuator membrane assembly 

manually upwards from actuator 

base 

16

. The actuator membrane 

assembly comprises actuator 

spindle 

15

 including dowel pin 

30

 and 

adapter 

31

, hexagon nut 

21

, washer 

9

upper membrane plate 

6

, upper sealing 

washer 

22

, actuator membrane 

14

lower sealing washer 

22

, distance 

piece 

28

 (only for diaphragm sizes 40 

and 50), O-ring 

27

 (only for diaphragm 

sizes 40 and 50) and lower membrane 

plate 

6

.

3.  Fix actuator spindle 

15

.

CAUTION

Damage to the actuator spindle 15 

when using unsuitable tools!

 

®

Damaged actuator spindle 

15

 can 

no longer ful

fi

 l its function.

 

G

Clamp actuator spindle 

15

 in a 

vice with soft clamping jaws or 

hold it with an appropriate tool 

that will not damage the spindle 

surfaces. 

4.  Remove hexagon nut 

21

 with open-end 

wrench SW13.

5. Remove 

washer 

9

6.  Remove upper membrane plate 

6

.

7.  Remove upper sealing washer 

22

.

8.  Remove actuator membrane 

14

.

9.  Remove lower sealing washer 

22

.

10.  Diaphragm sizes 40 and 50:

Remove distance piece 

28

.

11.  Diaphragm size 40: Remove O-rings 

27

.

Diaphragm size 50: Remove O-ring 

27

.

12.  Diaphragm size 40: 

Insert new O-rings 

27

.

Diaphragm size 50: 

Insert new O-ring 

27

.

13.  Diaphragm sizes 40 and 50:

Insert distance piece 

28

.

14.  Insert new lower sealing washer 

22

.

15.  Insert new actuator membrane 

14

The installation position is optional.

Summary of Contents for 687

Page 1: ...f spare parts kits SAF and SAK Diaphragm sizes 25 50 DN 15 50 Control function 2 GB ASSEMBLY INSTRUCTIONS Austausch der Ersatzteil Sets SAF und SAK Membrangr en 25 50 DN 15 50 Steuerfunktion 2 DE ORIG...

Page 2: ...n oder Tod G Antrieb nur unter Presse nen WARNUNG Aggressive Chemikalien Ver tzungen G Montage nur mit geeigneter Schutzausr stung VORSICHT Hei e Anlagenteile Verbrennungen G Nur an abgek hlter Anlage...

Page 3: ...angr en 40 und 50 28 Distanzrohr nur bei Membrangr en 40 und 50 29 Abdeckkappe 30 Spannstift 31 Verbindungsst ck 32 Druckfeder 34 Abdeckkappe nur bei Membrangr e 50 35 Mutter nur bei Membrangr e 50 36...

Page 4: ...Folie eingeschwei t Gew hrleistung nur bei sachgerechter Behandlung 0101 1 Typ Code GEM 687 687 2 Membrangr e Code Membrangr e 25 DN 15 DN 20 DN 25 25 Membrangr e 40 DN 32 DN 40 40 Membrangr e 50 DN 5...

Page 5: ...den 5 2 Auswechseln der Ersatzteile 1 Antrieb demontieren wie in Kapitel 5 1 Punkte 1 10 beschrieben 2 Steuermembraneinheit von Hand aus Antriebsunterteil 16 nach oben herausziehen Die Steuermembranei...

Page 6: ...el 15 fetten GEM empfiehlt MOLYCOTE 111 COMPOUND 25 Steuermembraneinheit von Hand in Antriebsunterteil 16 von oben durch Buchse 17 einf hren und nach unten schieben Die Steuermembraneinheit besteht au...

Page 7: ...hrauben 12 aufsetzen 6 Membrangr e 50 Abdeckkappen 34 auf Muttern 35 aufsetzen 7 Loses Druckst ck 3 wieder einlegen 8 Neuen O Ring 44 fetten GEM empfiehlt MOLYCOTE 111 COMPOUND 9 Neuen O Ring 44 in An...

Page 8: ...Only open the actuator under a press WARNING Corrosive chemicals Risk of caustic burns G Wear appropriate protective gear when installing CAUTION Hot plant components Risk of burns G Only work on plan...

Page 9: ...d 50 28 Distance piece only for diaphragm sizes 40 and 50 29 Protective cap 30 Dowel pin 31 Adapter 32 Compression spring 34 Protective cap only for diaphragm size 50 35 Nut only for diaphragm size 50...

Page 10: ...ed in plastic bag warranty only valid when treated with proper care 0101 1 Type Code GEM 687 687 2 Diaphragm size Code Diaphragm size 25 DN 15 DN 20 DN 25 25 Diaphragm size 40 DN 32 DN 40 40 Diaphragm...

Page 11: ...ut actuator membrane assembly manually upwards from actuator base 16 The actuator membrane assembly comprises actuator spindle 15 including dowel pin 30 and adapter 31 hexagon nut 21 washer 9 upper me...

Page 12: ...dowel pin 30 and adapter 31 hexagon nut 21 washer 9 upper membrane plate 6 upper sealing washer 22 actuator membrane 14 lower sealing washer 22 distance piece 28 only for diaphragm sizes 40 and 50 O...

Page 13: ...13 16 687 9 Insert new O ring 44 into actuator top 10 10 Screw sealing plug 25 into actuator top 10 11 Reconnect control medium...

Page 14: ...14 16 687...

Page 15: ...15 16 687...

Page 16: ...4 88447039 GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Str 6 8 D 74653 Ingelfingen Criesbach Telefon 49 0 7940 123 0 Telefax 49 0 7940 123 192 info gemue de www gemu group com VENTIL MESS UND...

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