Gema AS07, Operating Instructions And Spare Parts List

Page 1: ...En Translation of the original operating instructions Operating instructions and spare parts list OptiFlex A1 Control system AS07 type ...

Page 2: ...t names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered trademarks of the copyright holders To the be...

Page 3: ...ic equipment without reciprocator 9 Automatic equipment with reciprocator 9 Technical data 11 OptiFlex A1 Control system 11 Electrical data 11 Pneumatic data 11 Dimensions 11 Commissioning 13 Set up and assembly 13 Assembly notes 13 OptiFlex A1 Control cabinet 14 Start up 14 General information 14 Power supply 14 Compressed air 15 Spare parts list 17 Ordering spare parts 17 OptiFlex A1 control cab...

Page 4: ......

Page 5: ...er due to electrically live or moving parts Possible consequences death or serious injury WARNING Improper use of the equipment could damage the machine or cause it to malfunction Possible consequences minor injuries or damage to equipment INFORMATION Useful tips and other information Proper use 1 The OptiFlex A1 AS07 control system is built to the latest specification and conforms to the recogniz...

Page 6: ...l as other generally recognized safety regulations occupational health and structural regulations are to be observed 7 Furthermore the country specific safety regulations also must be observed Explosion protection Protection type Temperature class II 3D IP54 T6 zone 21 T4 zone 22 Product specific safety measures Installation work performed by the customer must be carried out according to local reg...

Page 7: ...dual system components booth gun control unit manual gun or powder injector should be referenced to their enclosed corresponding documents DANGER Working without operating instructions Working without operating instructions or with individual pages from the operating instructions may result in damage to property and personal injury if relevant safety information is not observed Before working with...

Page 8: ......

Page 9: ...ements of production and also the custom electrostatic coating requirements The flexible modular structure of the OptiFlex A1 Control system is readily adaptable to any modifications in the installation Scope of delivery The scope of delivery depends on the type and the number of installed control units see therefore chapter OptiFlex A1 Control system components ...

Page 10: ...n control unit Max 250 stored programs possible DVC Digital Valve Control PCC Precise Charge Control OptiMove CR07 Axis control unit Function Axis control unit for ZA0x Reciprocator Pendulum operating mode or sequence programs Max 255 stored programs possible OptiAir CA10 A B pneumatic fluidizing unit Function Air distribution for OptiFlex A1 and gun control units Airmover control unit Fluidizatio...

Page 11: ...stem possible configurations Automatic equipment without reciprocator Automatic equipment with reciprocator Control units Fluidized powder hopper with injector and Airmover Powder guns Control units Reciprocator with guns Fluidized powder hopper with injector and Airmover ...

Page 12: ......

Page 13: ...1 kVA per axis control unit Protection type control units IP54 Temperature range operation 10 40 C 50 104 F Pneumatic data OptiFlex A1 AS07 Min input pressure 6 bar 87 psi Max input pressure 8 bar 116 psi Max water vapor content of the compressed air 1 3 g m Max oil vapor content of the compressed air 0 1 mg m Total air consumption 8 Nm h per gun plus powder hopper air requirement Dimensions OptiF...

Page 14: ......

Page 15: ...rofiles on both cabinet sides The internal connections have already been made at the factory The control unit connections to the external plant parts must be done at the start up The connection possibilities for the individual control units are found in the corresponding operating manuals When connecting pay attention particularly to the length and the radii of the pneumatics hoses Set up and asse...

Page 16: ...ailed information will be found in the corresponding operating manuals Power supply As mains supply a single phase alternating current is required If the OptiStar CG08 gun control unit is used it can be connected to tensions of 100 240 VAC If the OptiMove reciprocator control unit is used a mains voltage of 230 VAC must be available Frequencies of 50 or 60 Hz can be used The input power value is e...

Page 17: ...rement with increased powder output The control system offers the possibility to work with increased powder output in sufficiently dimensioned compressed air systems The pressure regulator on the filter unit is preset by factory to 5 5 bar with an air flow of 5 m3 h per control unit If another value is set on the pressure regulator then the system parameter 2 on each OptiStar Control unit needs to...

Page 18: ......

Page 19: ...piece Clamp Ø 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Example Ø 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d WARNING Only original Gema spare parts sh...

Page 20: ...t see corresponding operating manual Pneumatic unit systems without OptiAir CA10 see corresponding spare parts list 4 Main switch see enclosed wiring diagram 5 Key switch see enclosed wiring diagram 6 Lock complete 262 110 Plate for pos 6 not shown 262 145 Key for pos 6 not shown 259 908 7 Roof 1008 813 8 Standard module 1008 806 9 Support 1007 873 10 Crossbeam 1008 812 11 Mounting plate system de...

Page 21: ...V 12 13 OptiFlex A1 AS07 Spare parts list 19 OptiFlex A1 control cabinet spare parts OptiFlex A1 control cabinet spare parts 5 9 6 4 10 7 8 3 2 1 11 ...

Page 22: ...a Ø 10 mm 266 990 15 Double nipple 1 2 a 1 2 a 243 540 17 Solenoid valve without pos 17 1 1005 120 17 1 Valve coil 230 VAC for pos 17 1005 117 17 2 Valve coil 110 VAC for pos 17 1005 116 17 3 Valve coil 24 VDC for pos 17 1005 119 26 Hose connector Ø 17 mm 1 2 a 223 069 Pressure regulator unit complete pos 30 34 1010 400 30 R F unit 0 5 8 5 bar 1 2 i 1005 841 31 Elbow joint 1 2 a 1 2 i 223 166 32 P...

Page 23: ...ptiFlex A1 AS07 Spare parts list 21 OptiFlex A1 Pneumatics systems without OptiAir CA10 spare parts OptiFlex A1 Pneumatics systems without OptiAir CA10 spare parts 9 11 31 31 30 26 12 10 14 32 33 31 17 34 13 15 ...