Gema OptiFeed B, Operating Instructions And Spare Parts List

Page 1: ...En Operating instructions and spare parts list OptiFeed B Fresh powder system FPS18 type II 3 D Translation of the original operating instructions ...

Page 2: ...arks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers con cerned approve of or are bound in any form by this manual We have en deavored to retain the preferred spelling of the trademarks and regis tered trademarks of the copyright holders To the best of our knowl...

Page 3: ...he rules and regulations 8 Product specific security measures 10 About this manual 11 General information 11 Function description 13 Field of application 13 OptiFeed B Fresh powder system 13 General information 13 Function 14 Fluidizing the coating powder 14 Mechanical structure 15 OptiFeed B scope of delivery 15 Accessory 15 Technical data 17 OptiFeed B Fresh powder system 17 Electrical data 17 P...

Page 4: ...tandstill of the fresh powder system 23 Cleaning the fluidizing suction unit 23 Troubleshooting 25 Problem fixing 25 Spare parts list 27 Ordering spare parts 27 OptiFeed B Fresh powder system spare parts list 28 OptiFeed B Fresh powder system spare parts 29 OptiFeed B Fresh powder system fluidizing suction unit 30 OptiFeed B Fresh powder system filter unit 31 ...

Page 5: ...s injury WARNING Improper use of the equipment could damage the machine or cause it to malfunction Possible consequences minor injuries or damage to equip ment INFORMATION Useful tips and other information Conformity of use 1 The OptiFeed B Fresh powder system is built to the latest speci fication and conforms to the recognized technical safety regula tions It is designed for the normal applicatio...

Page 6: ...uipment from ITW Gema is designed with safety in mind and is built according to the latest technological specifications This equipment can be dangerous if it is not used for its specified pur pose Consequently it should be noted that there exists a danger to life and limb of the user or third party a danger of damage to the equipment and other machinery belonging to the user and a hazard to the ef...

Page 7: ...le for the assembly start up operation service and repair of powder spraying equipment must have read and under stood the operating instructions and the Safety regulations chapter The operator must ensure that the user has had the appropriate training for powder spraying equipment and is aware of the possible sources of dan ger The control units for the spray guns must only be set up and used in z...

Page 8: ... or servicing is necessary reassembly of the safety devices must take place immediately after the maintenance or repair work is finished The powder spraying device must be turned off while servicing is car ried out The operator must train and commit the responsible personnel to this 9 Activities such as checking powder fluidization or checking the high voltage spray gun etc must be carried out wit...

Page 9: ...horized access Prohibition of unauthorized conversions and modifica tions to machines All unauthorized conversions and modifications to electrostatic spraying equipment are forbidden for safety reasons The powder spraying equipment should not be used if damaged the faulty part must be immediately replaced or repaired Only original ITW Gema replacement parts should be used Damage caused by other pa...

Page 10: ...issing then it should not be used 14 For your own safety only use accessories and attachments listed in the operating instructions The use of other parts can lead to risk of injury Only original ITW Gema replacement parts should be used 15 Repairs must only be carried out by specialists and under no cir cumstances should they be carried out in the operating area The former protection must not be r...

Page 11: ...DIN 40050 IP Type protection contact foreign bodies and water protection for electrical equipment 2 EN 60 204 identi cal DIN VDE 0113 VDE regulations for the setting up of high voltage elec trical machine tools and processing machines with mains voltages up to 1000 V 3 VDE Association of German Engineers Regulations DIN VDE 0100 Regulations for setting up high voltage equipment with mains voltages...

Page 12: ...n work to be done by the customer must be carried out according to local regulations Before starting up the plant a check must be made that no foreign objects are in the booth or in the ducting input and exhaust air It must be observed that all components are grounded ac cording to the local regulations before start up ...

Page 13: ... the working with the OptiFeed B Fresh powder system It will safely guide you through the start up process and give you references and tips for the optimal use of your new powder coating system Information about the function mode of the individual system components reciprocators booths powder gun control units powder guns etc should be referenced to their corresponding documents ...

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Page 15: ...g powder dust free from a powder container to the place of destination Note The use of the OptiFeed B Fresh powder system must take place in the areas defined for it OptiFeed B Fresh powder system General information The OptiFeed B Fresh powder system is equipped with a OptiFeed PP05 powder pump and a fluidizing suction unit OptiFeed B Fresh powder system overview ...

Page 16: ...nual Fluidizing the coating powder The fluidization of the coating powder with fluidizing air improves the conveying characteristics of the powder For this purpose the fluidizing air is fed into the external tube of the fluidizing suction unit and exits through three fluidizing pads at the lower end of the tube Thereby the area around the suction tube is fluidized the powder obtains fluid like cha...

Page 17: ...OptiFeed PP05 Powder pump 8 Hose holder 3 Fluidizing suction unit 9 Fluidizing air connection 4 Vibrating table 10 Pressure regulator for fluidiz ing air OptiFeed B scope of delivery A mobile trolley with a gun hose support A vibrating table with a fluidizing suction unit An OptiFeed PP05 Powder pump Pneumatic hoses and connection cable Special cable jack for the connection of an external control ...

Page 18: ...V 04 07 16 Function description OptiFeed B Fresh powder system ...

Page 19: ...data OptiFeed B Fresh powder system Max input pressure 8 bar Min input pressure 6 bar Air consumption complete system 8 11 Nm h Air consumption transport 2 5 Nm h Max water vapor content of the compressed air 1 3 g m Max oil vapor content of the compressed air 0 1 mg m Conveying performance powder output OptiFeed B Fresh powder system Powder hose length 0 8 m 5000 g min Powder hose length 8 16 m 4...

Page 20: ...sh powder system Dimensions OptiFeed B Fresh powder system Width 690 mm Depth 800 mm Height 1310 mm Weight 60 kg Max powder box size L x W x H 510 x 480 x 390 mm Note For further information see the OptiFeed PP05 Powder pump oper ating manual ...

Page 21: ...fluidization The fluidization takes place in a fluidized powder hopper or locally around a suction lance which aspirates the powder from a vibrated container Note For a better understanding of the interrelationships in powder coat ing it is recommended to read completely the operating instruc tions of the other components so as to be familiar with their func tions too The fluidization of the coati...

Page 22: ... the powder pump conveys powder to the powder hose Note For further information see the OptiFeed PP05 Powder pump oper ating manual Powder hose rinsing In order to prevent hose cloggings the powder hose must be cleaned by powder residues if a longer standstill takes place The powder hose rinsing function of the OptiFeed PP05 Powder pump al lows the cleaning of the powder hoses and the filter eleme...

Page 23: ...ollowing instructions Clean the fluidizing suction unit thoroughly see Cleaning the fluidizing suction unit Blow through the powder hose with compressed air Clean the OptiFeed PP05 Powder pump see the corre sponding operating manual Prepare the OptiFeed B Fresh powder system with the new powder for start up see therefore chapter Start up ...

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Page 25: ... pinch valves in the PP05 Powder pump for possible damages Note For further information see the OptiFeed PP05 Powder pump oper ating manual Longer standstill of the fresh powder system Interrupt the power supply remove the mains plug Turn off the compressed air main supply Clean the OptiFeed B Fresh powder system thoroughly Cleaning the fluidizing suction unit Remove the fresh powder pump from the...

Page 26: ... 07 24 Maintenance OptiFeed B Fresh powder system Clean the fresh powder pump see therefore the OptiFeed PP05 Powder pump operating manual Reassemble the individual parts and reinsert the fresh pow der pump ...

Page 27: ... Fluidization not running Compressed air not present Ensure the compressed air supply Pump does not convey or conveys insufficient See therefore the Op tiFeed PP05 Powder pump operating manual Level control with level sensor option not run ning Level control defec tive Level sensor defec tive Send in the level control unit for repair Send in the level sensor for repair Note For further information...

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Page 29: ...86 1 piece Clamp Ø 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this yard meter ware is always marked with an The wear parts are always marked with a All dimensions of plastic hoses are specified with the external and inter nal diameter Example Ø 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d WARNING Only original ITW Gem...

Page 30: ...unter washer Ø 26 mm 1000 944 11 Cylinder ribbed Allen screw M8x16 mm 261 793 12 Countersunk Allen screw M6x30 mm 1002 952 13 Hexagon shakeproof nut M6 244 430 14 Snap ring A 25 237 094 15 Rubber wheel Ø 200 mm 260 592 16 Hose holder 1000 699 17 Hose connection complete 1002 469 18 Countersunk Allen screw M6x20 mm 1002 992 19 Pressure regulator 0 4 bar 242 225 20 Countersunk Allen screw M6x40 mm 1...

Page 31: ...6 000 28 Pressure gauge Ø 25 mm 1 8 a 0 4 bar 1003 775 29 Plastic tube Ø 6 8 mm L 1 3 m 103 152 30 Pressure regulator holder 1003 676 31 Panel nut M30x1 5 mm 1003 772 32 Handle bar 1002 623 Please indicate length OptiFeed B Fresh powder system spare parts 2 3 4 1 5 6 7 8 10 9 11 12 13 14 15 16 17 20 30 20 21 23 24 18 25 26 27 28 29 22 19 31 32 ...

Page 32: ...cl pos 5 9 362 425 5 Adapter nipple 1 8 i 1 8 a 200 930 6 Bezel Ø 0 3 mm 338 303 7 Elbow joint 1 8 a 1 8 a 235 733 8 Connector NW5 1 8 i 200 859 9 Fluidizing pad 1 8 a 237 264 10 Cable bush Ø 4 8 1 5 mm 265 276 11 Retaining bracket 1002 054 12 Quick release connection NW5 Ø 6 mm 200 840 13 Plastic tube Ø 6 4 mm black 1001 973 14 Swivel arm incl pos 10 1002 045 OptiFeed B Fresh powder system fluidi...

Page 33: ...Fixing plate 1001 758 6 Condensate container with drain valve 1001 761 7 Filter cartridge 20 µm 1001 762 8 Cap screw M4x60 mm 258 946 9 Pressure gauge 1 4 a 0 10 bar 1001 764 10 Rectus connector NW 7 4 1 4 a 256 730 11 Plug Ø 8 mm 238 023 12 Elbow connection 1 4 i 1 4 a 222 674 13 Countersunk Allen screw M4x10 mm 259 543 14 Rectus quick release coupling for pos 10 NW 7 8 Ø 10 mm 239 267 OptiFeed B...