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Generac

®

Power Systems, Inc.

Generac cannot possibly anticipate every possible 
circumstance that might involve a hazard. The warn-
ings in this manual, and on tags and decals 
affixed to the unit are, therefore, not all-inclusive. If
you use a procedure, work method or operating tech-
nique Generac does not specifically recommend, sat-
isfy yourself that it is safe for you and others. Also
must make sure the procedure, work method or
operating technique that is used does not render the
transfer switch unsafe.

Throughout this publication, and on tags and 
decals affixed to the generator, DANGER, WARNING,
CAUTION and NOTE blocks are used to alert per-
sonnel to special instruction about a particular oper-
ation that may be hazardous if performed incorrectly
or carelessly. Observe them carefully. The definitions
are as follows:

After this heading, read instructions that, if not
strictly complied with, will result in personal injury
or property damage.

After this heading, read instructions that, if not
strictly complied with, may result in personal injury
or property damage.

After this heading, read instructions that, if not
strictly complied with, could result in damage to
equipment and/or property.

NOTE:

After this heading, read explanatory statements
that require special emphasis.

These safety warnings cannot eliminate the hazards
that they indicate. Common sense and strict compli-
ance with the special instructions while performing the
service are essential to preventing accidents.

Four commonly used safety symbols accompany the
DANGER, WARNING and CAUTION blocks. The type
of information each indicates follows:

This symbol points out important safety informa-
tion that, if not followed, could endanger personal
safety and/or property of others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock
hazard.

GENERAL HAZARDS

• Any AC generator that is used for backup power if

a NORMAL (utility) power source failure occurs,
must be isolated from the NORMAL (utility) power
source by means of an approved transfer switch.
Failure to properly isolate the NORMAL and
STANDBY power sources from each other may
result in injury or death to electric utility workers,
due to backfeed of electrical energy.

• Improper or unauthorized installation, operation,

service or repair of the equipment is extremely
dangerous and may result in death, serious per-
sonal injury, or damage to equipment and/or per-
sonal property.

• Extremely high and dangerous power voltages are

present inside an installed transfer switch. Any
contact with high voltage terminals, contacts or
wires will result in extremely hazardous, and pos-
sibly LETHAL, electric shock.  DO NOT WORK ON
THE TRANSFER SWITCH UNTIL ALL POWER
VOLTAGE SUPPLIES TO THE SWITCH HAVE
BEEN POSITIVELY TURNED OFF.

• Competent, qualified personnel should install,

operate and service this equipment.  Adhere strict-
ly to local, state and national electrical and build-
ing codes.  When using this equipment, comply
with regulations the National Electrical Code
(NEC), CSA Standard; C22.1 Canadian Electric
Code and Occupational Safety and Health
Administration (OSHA) have established.

• Never handle any kind of electrical device while

standing in water, while barefoot, or while hands
or feet are wet. DANGEROUS ELECTRICAL
SHOCK MAY RESULT.

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DANGER

Important Safety Instructions

Read the following information carefully before attempting to install, operate or service this
equipment.  Also read the instructions and information on tags, decals, and labels that may
be affixed to the transfer switch.  Replace any decal or label that is no longer legible.

DANGER!  Connection of a generator to an electrical system normally supplied by an electric
utility shall be by means of suitable transfer equipment so as to isolate the electric system
from utility distribution system when the generator is operating (Article 701 Legally Required
Standby Systems or Article 702 Optional Standby Systems, as applicable).  Failure to isolate
electric system by these means may result in damage to generator and may result in injury
or death to utility workers due to backfeed of electrical energy.

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Summary of Contents for 004635-1

Page 1: ...POWER SYSTEMS INC Owner s Manual GTS W Type Automatic Transfer Switch 200 Amp 250 Volts Model Nos 004635 1 004635 2 This manual should remain with the unit...

Page 2: ...source failure occurs must be isolated from the NORMAL utility power source by means of an approved transfer switch Failure to properly isolate the NORMAL and STANDBY power sources from each other may...

Page 3: ...e standing on metal or concrete place insulative mats over a dry wood platform Work on this equipment only while standing on such insulative mats Never work on this equipment while physically or menta...

Page 4: ...eason codes require it in all standby electric system installations 1 3 TRANSFER SWITCH DATA DECAL A DATA DECAL is permanently affixed to the transfer switch enclosure Use this transfer switch only wi...

Page 5: ...o be connected to it Mount the switch vertically to a rigid supporting structure To prevent switch distortion level all mounting points If necessary use washers behind mounting holes to level the unit...

Page 6: ...r LOAD leads to switch termi nals T1 T2 T3 Conductors must be properly supported of approved insulative qualities protected by approved conduit and of the correct wire gauge size in accordance with ap...

Page 7: ...anually or the manual handle could be damaged 3 2 1 CLOSE TO NORMAL SOURCE SIDE Before proceeding verify the position of the switch by observing window A in Figure 3 1 on page 6 If win dow A reads ON...

Page 8: ...te AC voltmeter and frequency meter check the no load voltage and frequency Single phase generator supply Measure across ATS terminal lugs E1 to E2 E1 to NEUTRAL and E2 to NEUTRAL a Frequency 60 62 Hz...

Page 9: ...er load as follows Turn ON electrical loads to the full rated wattage amperage capacity of the generator DO NOT OVERLOAD With maximum rated load applied check voltage and frequency across transfer swi...

Page 10: ...Systems Inc Section 4 Mounting Dimensions Generac GTS W Type Transfer Switch Mounting Dimensions Drawing No 0D3714 B 180 514 612 490 430 Values are in Millimeters Note Diameter of Mounting holes A is...

Page 11: ...ECTED UTILITY 1 N1 UTILITY 2 N2 LOAD 2 T2 23 194 CB1 NEUTRAL CONNECTION N1 N2 T1 T2 2 T E1 E2 2 E NEUTRAL LUG TRANSFER SWITCH UTILITY SUPPLY WITH SERVICE DISCONNECT LOAD CUSTOMER 194 23 LOAD 2 UTILITY...

Page 12: ...RED LS2 LS3 LS1 T1 T2 2 3 5 6 1 4 C CONTACTOR ACTUATING COIL GTS TRANSFER SWITCH CONTACTOR LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION N1A F2 N2 N1 F1 N...

Page 13: ...E2 E1 N2A 205 N1A 205 E1 E1 A 7 1 B 9 3 T1 T2 N1A N2A 126 205 N1A N1A N1A N1A F2 F1 23 194 TS UTILITY 2 UTILITY 1 194 23 23 194 23 194 N1 N2 N2A N2A N2A N2A N2A N2A N1A 23 194 Section 5 Electrical Dat...

Page 14: ...RANSFER SWITCH CONTACTOR LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR PM POWER MONITOR 3 PHASE UTILITY TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION 3 4 5 N1B N2A N3 PM N1B N1A PM F2 N2 N1 F1 N1B N2A...

Page 15: ...B 9 3 6 T1 T2 N1B N2A N3 E3 T3 2 1 8 7 3 4 5 6 126 205 N2A N2A N2A N1B N1B N1B N1B N1A N3 PM N3 N3 N1B N1B F2 F1 23 194 TS UTILITY 2 UTILITY 1 N2A N2A N2A N3 N3 N3 194 23 23 194 23 194 N1 N2 N2A N2A...

Page 16: ...0C8884 LS 0C7907H S 0C7907H S 0C7907H S A A GROUND LUG ASSEMBLY DETAIL A A ENCLOSURE C8308X C8308X C8308X 0D4545 0A9949 S 0A9949 S 0A9949 T 0A9949 T SUPPLIED W SWITCH HANDLE P N 063321 0A9949 S 0 0 A9...

Page 17: ...2 SCREW TH FRM M6 1X16 N WA Z JS 17 0A1661 2 RIVET POP 156 X 675 AL 18 0C4449A 1 ASS Y NTRL BL150 200A 19 0E2865 1 WELDMENT TRANSFER SWITCH BOX 20 0D3718 1 COVER TRANSFER SWITCH BOX 21 0C8308 2 DECAL...

Page 18: ...2 16 23 27 20 6 35 17 14 12 32 31 38 30 33 Replace with UL listed fuse of same 600 Volt 5 amp type and rating 0D3587 37 NEUT 34 C8308X GROUND LUG ASSEMBLY DETAIL A A 25 9 43 13 10 18 21 13 6 15 14 19...

Page 19: ...X 21 0C8308 2 DECAL TERMINAL SHOCK HAZARD 22 0C2262 1 DECAL TERMINAL STRIP 23 0F6165 2 WASHER M6 NYLON 24 0F5569 1 DECAL SWITCH RATING 25 064101 4 NUT LOCK FL 3 8 16 26 0E2866 1 SUBPLT 200A TS 3R 27 0...

Page 20: ...r to July 1 2004 2 Costs of normal maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifr...

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