background image

Part No. 0E4334

Revision C (05/05/05)

Printed in U.S.A.

Section 7 — Warranty

Generac GTS “W” Type Transfer Switch

GENERAC POWER SYSTEMS STANDARD TWO-YEAR LIMITED WARRANTY

FOR GENERAC TRANSFER SWITCH SYSTEMS

NOTE: ALL UNITS MUST HAVE A START-UP INSPECTION PERFORMED BY AN AUTHORIZED GENERAC DEALER.

For a period of two (2) years or two thousand (2,000) hours of operation from the date of sale, which ever occurs first, Generac Power Systems, Inc. will, at its
option, repair or replace any part(s) which, upon examination, inspection, and testing by Generac Power Systems or an Authorized/Certified Generac Power
Systems Dealer, or branch thereof, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below. Any equip-
ment that the purchaser/owner claims to be defective must be examined by the nearest Authorized/Certified Generac Power Systems Dealer, or branch thereof.
This warranty applies only to Generac Power Systems Transfer Switch used in "Standby" applications, as Generac Power Systems, Inc. has defined Transfer
Switch applications, provided said generator has been initially installed and/or inspected on-site by an Authorized/Certified Generac Power Systems Dealer, or
branch thereof. Scheduled maintenance, as outlined by the generator owner's manual, must be performed by an Authorized/Certified Generac Power Systems
Dealer, or branch thereof. This will verify service has been performed on the unit throughout the warranty period. This warranty is limited to and available only on
Liquid-cooled units.

WARRANTY SCHEDULE

YEAR ONE — One hundred percent (100%) coverage on mileage, labor, and parts listed.
• ALL COMPONENTS
YEAR TWO — One hundred percent (100%) coverage on parts listed.
• ALL COMPONENTS — PARTS ONLY

Guidelines:

Travel allowance is limited to 300 miles maximum, and 7.5 hours maximum (per occurrence), round trip, to the nearest authorized Generac Service Facility, and
only applies to permanently wired and mounted units.
• Any and all warranty repairs and/or concerns, must be performed and/or addressed by an Authorized/Certified Generac Power Systems Dealer, or branch

thereof.

• A Generac Power Systems, Inc. Transfer Switch is highly recommended to be used in conjunction with the generator set. If a Non-Generac Power Systems,

Inc. Transfer Switch is substituted for use and directly causes damage to the generator set, no warranty coverage shall apply.

• All warranty expense allowances are subject to the conditions defined in Generac Power Systems Warranty, Policies, Procedures and Flat Rate Manual.
• Units that have been resold are not covered under the Generac Power Systems Warranty, as this Warranty is not transferable.
• Unit enclosure is only covered during the first year of the warranty provision.
• Use of Non-Generac replacement part(s) will void the warranty in its entirety.
• Engine coolant heaters (block-heaters), heater controls and circulating pumps are only covered during the first year of the warranty provision.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

1. Any unit built/manufactured prior to July 1, 2004.
2. Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation and start-up).
3. Any failure caused by contaminated fuels, oils, coolants/antifreeze or lack of proper fuels, oils or coolants/antifreeze.
4. Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications as Generac Power Systems has defined Prime Power, Trailer

Mounted or Rental Unit. Contact a Generac Power Systems Distributor for Prime Power, Trailer Mounted or Rental Unit definition and warranty.

5. Failures caused by any external cause or act of God such as, but not limited to, collision, fire, theft, freezing, vandalism, riot or wars, lightning, earthquake,

windstorm, hail, volcanic eruption, water or flood, tornado, hurricane, terrorist acts or nuclear holocaust.

6. Products that are modified or altered in a manner not authorized by Generac Power Systems in writing.
7. Failures due, but not limited to, normal wear and tear, accident, misuse, abuse, negligence, or improper installation or sizing.
8. Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective

part(s).

9. Damage related to rodent and/or insect infestation.

10. Failure due to misapplication, misrepresentation, or bi-fuel conversion.
11. Telephone, facsimile, cellular phone, satellite, Internet, or any other communication expenses.
12. Rental equipment used while warranty repairs are being performed (i.e. rental generators, cranes, etc.).
13. Overtime, holiday, or emergency labor.
14. Modes of transportation deemed abnormal (refer to Generac Power Systems Warranty, Policies, Procedures and Flat Rate Manual).
15. Steel enclosures that are rusting due to improper installation, location in a harsh or saltwater environment or scratched where integrity of paint applied is

compromised.

16. Any and all expenses incurred investigating performance complaints unless defective Generac materials and/or workmanship were the direct cause of the

problem.

17. Starting batteries, fuses, light bulbs, engine fluids, and overnight freight cost for replacement part(s).

THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC POWER SYSTEMS MAKES NO
OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not apply to purchaser/owner.

GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GEN-
ERAC POWER SYSTEMS BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF
GENERAC POWER SYSTEMS, INC. NEGLIGENCE.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/owner.
Purchaser/owner agrees to make no claims against Generac Power Systems, Inc. based on negligence. This warranty gives purchaser/owner specific legal
rights. Purchaser/owner also may have other rights that vary from state to state.

Generac Power Systems, Inc.  •  P.O. Box 8  •  Waukesha, WI 53187

Ph: (262) 544-4811  •  Fax: (262) 544-4851

Bulletin 0166260SBY / Printed in U.S.A. 6.04

Summary of Contents for 004635-1

Page 1: ...POWER SYSTEMS INC Owner s Manual GTS W Type Automatic Transfer Switch 200 Amp 250 Volts Model Nos 004635 1 004635 2 This manual should remain with the unit...

Page 2: ...source failure occurs must be isolated from the NORMAL utility power source by means of an approved transfer switch Failure to properly isolate the NORMAL and STANDBY power sources from each other may...

Page 3: ...e standing on metal or concrete place insulative mats over a dry wood platform Work on this equipment only while standing on such insulative mats Never work on this equipment while physically or menta...

Page 4: ...eason codes require it in all standby electric system installations 1 3 TRANSFER SWITCH DATA DECAL A DATA DECAL is permanently affixed to the transfer switch enclosure Use this transfer switch only wi...

Page 5: ...o be connected to it Mount the switch vertically to a rigid supporting structure To prevent switch distortion level all mounting points If necessary use washers behind mounting holes to level the unit...

Page 6: ...r LOAD leads to switch termi nals T1 T2 T3 Conductors must be properly supported of approved insulative qualities protected by approved conduit and of the correct wire gauge size in accordance with ap...

Page 7: ...anually or the manual handle could be damaged 3 2 1 CLOSE TO NORMAL SOURCE SIDE Before proceeding verify the position of the switch by observing window A in Figure 3 1 on page 6 If win dow A reads ON...

Page 8: ...te AC voltmeter and frequency meter check the no load voltage and frequency Single phase generator supply Measure across ATS terminal lugs E1 to E2 E1 to NEUTRAL and E2 to NEUTRAL a Frequency 60 62 Hz...

Page 9: ...er load as follows Turn ON electrical loads to the full rated wattage amperage capacity of the generator DO NOT OVERLOAD With maximum rated load applied check voltage and frequency across transfer swi...

Page 10: ...Systems Inc Section 4 Mounting Dimensions Generac GTS W Type Transfer Switch Mounting Dimensions Drawing No 0D3714 B 180 514 612 490 430 Values are in Millimeters Note Diameter of Mounting holes A is...

Page 11: ...ECTED UTILITY 1 N1 UTILITY 2 N2 LOAD 2 T2 23 194 CB1 NEUTRAL CONNECTION N1 N2 T1 T2 2 T E1 E2 2 E NEUTRAL LUG TRANSFER SWITCH UTILITY SUPPLY WITH SERVICE DISCONNECT LOAD CUSTOMER 194 23 LOAD 2 UTILITY...

Page 12: ...RED LS2 LS3 LS1 T1 T2 2 3 5 6 1 4 C CONTACTOR ACTUATING COIL GTS TRANSFER SWITCH CONTACTOR LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION N1A F2 N2 N1 F1 N...

Page 13: ...E2 E1 N2A 205 N1A 205 E1 E1 A 7 1 B 9 3 T1 T2 N1A N2A 126 205 N1A N1A N1A N1A F2 F1 23 194 TS UTILITY 2 UTILITY 1 194 23 23 194 23 194 N1 N2 N2A N2A N2A N2A N2A N2A N1A 23 194 Section 5 Electrical Dat...

Page 14: ...RANSFER SWITCH CONTACTOR LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR PM POWER MONITOR 3 PHASE UTILITY TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION 3 4 5 N1B N2A N3 PM N1B N1A PM F2 N2 N1 F1 N1B N2A...

Page 15: ...B 9 3 6 T1 T2 N1B N2A N3 E3 T3 2 1 8 7 3 4 5 6 126 205 N2A N2A N2A N1B N1B N1B N1B N1A N3 PM N3 N3 N1B N1B F2 F1 23 194 TS UTILITY 2 UTILITY 1 N2A N2A N2A N3 N3 N3 194 23 23 194 23 194 N1 N2 N2A N2A...

Page 16: ...0C8884 LS 0C7907H S 0C7907H S 0C7907H S A A GROUND LUG ASSEMBLY DETAIL A A ENCLOSURE C8308X C8308X C8308X 0D4545 0A9949 S 0A9949 S 0A9949 T 0A9949 T SUPPLIED W SWITCH HANDLE P N 063321 0A9949 S 0 0 A9...

Page 17: ...2 SCREW TH FRM M6 1X16 N WA Z JS 17 0A1661 2 RIVET POP 156 X 675 AL 18 0C4449A 1 ASS Y NTRL BL150 200A 19 0E2865 1 WELDMENT TRANSFER SWITCH BOX 20 0D3718 1 COVER TRANSFER SWITCH BOX 21 0C8308 2 DECAL...

Page 18: ...2 16 23 27 20 6 35 17 14 12 32 31 38 30 33 Replace with UL listed fuse of same 600 Volt 5 amp type and rating 0D3587 37 NEUT 34 C8308X GROUND LUG ASSEMBLY DETAIL A A 25 9 43 13 10 18 21 13 6 15 14 19...

Page 19: ...X 21 0C8308 2 DECAL TERMINAL SHOCK HAZARD 22 0C2262 1 DECAL TERMINAL STRIP 23 0F6165 2 WASHER M6 NYLON 24 0F5569 1 DECAL SWITCH RATING 25 064101 4 NUT LOCK FL 3 8 16 26 0E2866 1 SUBPLT 200A TS 3R 27 0...

Page 20: ...r to July 1 2004 2 Costs of normal maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifr...

Reviews: