Generac Power Systems 005792-0, Owner'S Manual

Page 1: ...www generac com or 1 888 436 3722 Owner s Manual iX 1600 Digital Inverter Generator MODEL 005792 0 ...

Page 2: ...uel Tank 8 Adding Engine Oil 8 To Add Engine Oil to the Crankcase 8 Section 3 Maintenance 9 Generator Maintenance 9 Generator Maintenance Schedule 9 Cleaning the Generator 9 Engine Maintenance 9 Changing the Engine Oil 10 Changing the Fuel Filter 10 Changing the Spark Plug 10 Transportation and Storage 11 Section 4 Troubleshooting 12 Troubleshooting Guide 12 Section 5 Notes 13 Section 6 Warranty 1...

Page 3: ...llows INDICATES A HAZARDOUS SITUATION OR ACTION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY Indicates a hazardous situation or action which if not avoided could result in death or serious injury Indicates a hazardous situation or action which if not avoided could result in minor or moderate injury NOTE Notes contain additional information important to a procedure and will be found ...

Page 4: ...LECTRICAL SHOCK MAY RESULT The National Electric Code NEC requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground Local electrical codes may also require proper grounding of the generator Consult with a local electrician for grounding requirements in the area Use a ground fault circuit interrupter in any damp or highly conduc...

Page 5: ...IONAL BUILDING CODE available from the American Insurance Association 85 John Street New York N Y 10038 3 AGRICULTURAL WIRING HANDBOOK available from the Food and Energy Council 909 University Avenue Columbia MO 65201 4 ASAE EP 3634 INSTALLATION AND MAINTENANCE OF FARM STANDBY ELECTRICAL SYSTEMS available from the American Society of Agricultural Engineers 2950 Niles Road St Joseph MI 49085 MODEL ...

Page 6: ...ake Slats Allows for cooling air to enter the housing 8 Muffler Lowers engine exhaust noise 9 Choke Cold engine starting aid 10 Left Side Service Cover Allows access to air filter fuel filter and oil fill 11 Vent Hoses Hoses allow venting of the carburetor 12 Fuel Shutoff Controls fuel supply to the carburetor 13 Starter Rope Pull rope for starting engine Figure 2 Unit Identification 14 LOW OIL LE...

Page 7: ... in the event of a ground fault condition in the generator or in connected electrical devices Proper grounding also helps dissipate static electricity which often builds up in unguarded devices 7 Local electrical codes may also require proper grounding of the generator Starting the generator with accessories connected to the 120 VAC outlets will damage the generator and the connected accessories O...

Page 8: ... the generator Device Running Watts Air Conditioner 12 000 Btu 1700 Air Conditioner 24 000 Btu 3800 Air Conditioner 40 000 Btu 6000 Battery Charger 20 Amp 500 Belt Sander 3 1000 Chain Saw 1200 Circular Saw 6 1 2 800 to 1000 Clothes Dryer Electric 5750 Clothes Dryer Gas 700 Clothes Washer 1150 Coffee Maker 1750 Compressor 1 HP 2000 Compressor 3 4 HP 1800 Compressor 1 2 HP 1400 Curling Iron 700 Dehu...

Page 9: ...e the hydrogen and cause an explosion Such an explosion can shatter the battery and cause blindness or other serious injury NEVER reverse the polarity when connecting the battery terminals to the charging jack Severe damage may occur to the generator and battery 2 Keep the FlexPower switch in the OFF O position 3 Start the generator and use it as normal Charging time will vary with battery size an...

Page 10: ...8 834 2 Add fuel slowly stopping about two 2 inches below the top of the filler neck 3 Replace the fuel tank cap Make sure the valve on the fuel cap is in the OFF position 4 If the generator is going to be started refer to the section STARTING THE GENERATOR for additional directions on priming the fuel system All oil should meet minimum American Petroleum Institute API Service Class SJ SL or bette...

Page 11: ...Spark Plug X Replace Fuel Filter X Perform initial oil change after the first five 5 hours of operation Clean the air filter more often if operating in dusty or sandy conditions Replace as necessary 1 Use a damp cloth to wipe exterior surfaces clean 2 A soft bristle brush may be used to loosen caked on dirt oil etc 3 A vacuum cleaner may be used to pick up loose dirt and debris 4 Low pressure air ...

Page 12: ...ade called out in Section ADDING ENGINE OIL then replace the drain plug Locate the fuel filter just below the engine intake housing Figure 11 Make sure the Fuel Shutoff is in the OFF O position 1 Remove the pinch clamps securing the fuel filter Pull the hoses free Wipe up any fuel spills immediately Do not smoke or replace the fuel filter near sparks or open flame 2 Replace the used filter with a ...

Page 13: ...ollows 1 Remove all gasoline from the fuel tank 2 Start and run engine until engine stops from lack of fuel or open the valve on carburetor bowl Figure 13 and allow gasoline to drain down tube into a receptacle Discard appropriately Be sure to close the valve once the gasoline has drained Figure 13 Carburetor Drain Valve CARBUREATOR DRAIN VALVE LOCATED BEHIND AIR INTAKE TURN VALVE COUNTER CLOCKWIS...

Page 14: ...Replace fuel filter 5 Replace FlexPower switch No AC output 1 Generator is overloaded OVERLOAD LED is on 2 AC voltage is low OVERLOAD LED is on 3 Inverter module is overheated OVERLOAD LED is on 4 Short circuit in load OVERLOAD LED is on 5 Defective inverter assembly 1 Shut down generator to reset module Reduce loads and restart generator 2 Verify vent is open and choke is OFF 3 Verify service doo...

Page 15: ...13 Notes ...

Page 16: ...ontacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Dealer To locate the Generac Authorized Warranty Service Dealer nearest you call our toll free number 1 800 333 1322...

Page 17: ...that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part 4 Repair or replacement of any warranted emissions related pa...

Page 18: ...y any contaminated fuels oils or lack of proper oil levels Repairs or diagnostics performed by individuals other than Guardian Generac authorized dealers not authorized in writing by Generac Power Systems Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechanical devices the Generac engines need periodic part s service and replaceme...