Generac Power Systems 1019-1, Owner'S Manual

Page 1: ...c utility by opening the electrical system s main circuit breaker or main switch if this unit is used for backup power Failure to isolate the generator from the power utility may result in injury or d...

Page 2: ...ads Operating at excessively low speeds imposes a heavy load at such reduced speeds when adequate engine power is not available and may shorten engine life SAFETY RULES This generator set was designed...

Page 3: ...perating unitoutdoors or youcoulddamage theunit Review ColdWeather Operation onpage9 Never startorstoptheunitwithelectrical loads connected to receptacles ANDwiththeconnected devices turnedON Startthe...

Page 4: ...ation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of...

Page 5: ...ator from the shipping carton CARTON CONTENTS Check alt contents If any parts are missing or damaged call the generator helpline at 1 800 270 1408 The generator Electric start battery cables Generator...

Page 6: ...running low on oil See the engine owner s manual for further information To add oil to the engine Place generator on a level surface Clean area around oil fill and remove oil cap Slowly add oil throug...

Page 7: ...fuel shut off valve as shown in Figure 6 For Electric Start Prepare engine for starting according to engine owner s manual Press starter switch until engine cranks and starts For Manual Start Prepare...

Page 8: ...ush area with clear water immediately Charging a Battery Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery Do Not use the unit to charge...

Page 9: ...f generator is exposed Note that your generator may appear different from that shown in Figure 8 Ensure a minimum of two feet clearance between open side of box and nearest object Face exposed end awa...

Page 10: ...phase 60 Hz loads requiring up to 3 600 watts of power 3 6 kW Or it will operate 240 Volt AC single phase 60 Hz loads up to 7 200 watts 7 2 kW The outlet is protected by a 30 Amp push to reset circuit...

Page 11: ...s provided to help you to determine how many items the generator can operate at one time Device Running Watts Air Conditioner 12 000 Btu 1700 Air Conditioner 24 000 Btu 3800 Air Conditioner 40 000 Btu...

Page 12: ...s clean A soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dir...

Page 13: ...tank 4 Drain gas tank and fill with fresh fuel 5 Connect wire to spark plug Engine will not start or starts and runs rough spark plug 6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Low oil level...

Page 14: ...Generac Portable Products 7500EXL Extended LifeGenerator ID _LF_i_ _ SCHEMATIC DIAGRAM 18 35_ L0P 155 156 2 44 SYSTEH CONTROL s BOARD I BLU _HT 2_ IDLE G L 0 B I 14...

Page 15: ...nerac Portable Products 7500EXL Extended Life Generator ID_ _ WIRING DIAGRAM J 120V 20A 120 240v GRN YEL x IDLE DNTRDL TRAN_FDRHER 10A C_B_ AUTD RESET IDLE CONTROL SWITCH RUN _N NUT ON ENGINE BLOCK I...

Page 16: ...j I Generac Portable Products 7500EXL Extended Life Generator MAIN UNIT EXPLODED VIEW 51 1 65 51 26 33 13 62 38 10 16 58 57 21 17 37 65 DETAIL OF ELECTRIC START SWITCH 57 66 67 68 65 TO STARTER _9 55...

Page 17: ...W M6 1 0 x 16 Wing 37 B2153 9 HHCS 10 Self Driller 38 77395 4 NUT Flange Lock M6 39 83465 4 GROMMET Tank 40 57058 4 HHMS M6 1 0 x 55 41 80270 1 VALVE Tank 42 78299 1 BUSHING Tank Item Part Qty Descrip...

Page 18: ...0A 240V OUTLET 10A 12VDC CIRCUIT BREAKER 35 Amp CIRCUIT BREAKER 30 Amp CIRCUIT BREAKER 20 Amp WASHER 8 Shakeproof OUTLET 30A 120V Locking OUTLET 30A 120V 240V Locking 17 18 7 18 17 9 12 _ Item Pa_ Qty...

Page 19: ...Generac Portable Products 7500EXL Extended LifeGenerator NOTES 19...

Page 20: ...ly to a generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repa...