Generac Power Systems SG050, Owner'S Manual

Page 1: ...This manual should remain with the unit Owner s Manual Stationary Standby Emergency Generator Industrial Standalone Gas or Diesel LISTED C US Engine G6 8 1 Type SG050 Model 15113410300 ...

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Page 6: ... 6 WASHER LOCK SPECIAL 3 8 4 061383 4 LUG SLDLSS 3 0 4 X 13 32 CU 5 0E1534A 4 PLUG PLASTIC 1 50 6 056326 4 TRIM VINYL BLACK 1 8GP 7 1 LG 7 045772 2 NUT HEX M10 1 5 G8 YEL CHR 8 067210A 2 DECAL GROUND LUG 9 0H8006 2 DECAL CAUTION ELEC SHOCK SM 10 0A9457 2 DECAL NEUTRAL 11 0C2454 8 SCREW HWHT M6 1 X 16 N WA Z JS 12 024526 8 SCREW HHTT 5 16 18 X 3 4 CZ 13 022129 8 WASHER LOCK M8 5 16 14 022145 8 WASH...

Page 7: ...EXPLODED VIEW EV CONBOX 390 MODULE DRAWING 0J1339 GROUP A APPLICABLE TO REVISION J 4132 G Page 4 of 4 DATE 02 07 13 This page left blank intentionally ...

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Page 9: ...12 1 75 X 45 C8 8 1 25 STACK 068406 1 SCREW HHC M12 1 75 X 60 C10 9 2 00 STACK 26 070274 1 KEY SQ 3 8 X 2 3 4 STEEL 27 087271 1 ASSY EXCITER 1 25 STK 087272 1 ASSY EXCITER 2 00 STK 28 068404 1 EXCITER FIELD 1 25 STK 068405 1 EXCITER FIELD 15 2 LG 29 092950 1 COLLAR SLIP FIT 390 MM 30 020151 1 CLAMP VINYL 312 X 203 Z 31 090063 1 BRIDGE SUPPORT DIODE 15 32 090152 1 ASSY BRIDGE RECTIFIER 33 023365 3 ...

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Page 11: ... 0 8 X 16 ZP 8 022097 4 WASHER LOCK M6 1 4 9 022473 4 WASHER FLAT 1 4 M6 ZINC 2 10 056326 2 4 TRIM VINYL BLACK 1 8GP 6 LG 11 0C2454 12 SCREW HWHT M6 1 X 16 N WA Z JS 3 12 022145 4 8 WASHER FLAT 5 16 M8 ZINC 3 13 022129 2 3 WASHER LOCK M8 5 16 14 042907 2 3 SCREW HHC M8 1 25 X 16 C8 8 15 045771 2 3 NUT HEX M8 1 25 G8 CLEAR ZINC 16 024983 4 SCREW HHTT 1 4 20 X 3 4 CZ 3 17 0J1857 2 3 CT BRKT 1 1 WIND...

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Page 13: ... 1 2 045771 4 6 NUT HEX M8 1 25 G8 CLEAR ZINC 1 3 049897 4 6 SCREW SHC M8 1 25 X 20 G8 1 4 022129 8 12 WASHER LOCK M8 5 16 1 5 022145 8 12 WASHER FLAT 5 16 M8 ZINC 1 6 058306 4 6 SCREW SHC M8 1 25 X 25 C12 9 1 7 0F8451 4 6 LUG SLDLSS 300 MCM 6 AL CU 1 8 0F8843 4 6 BUS BAR 200A LUG ADAPTOR 1 QTY REQUIRED FOR 1Ø BREAKERS QTY REQUIRED FOR 3Ø BREAKERS ...

Page 14: ...26kW 048476 4 5A 27kW 130kW 048505 6A 520 mm any 048476 4 5A 0F5752D 75 ohm 1kW 8 9kW 048512 5A 9kW 45kW 048467 7A 1kW 15kW 053623 2 5A 16kW 18kW 049350 4A 19kW 26kW 048476 4 5A 27kW 130kW 048505 6A 520 mm any 048476 4 5A 0F5752D 75 ohm 1kW 8 9kW 048512 5A 9kW 45kW 048467 7A 1kW 15kW 053623 2 5A 16kW 18kW 049350 4A 19kW 26kW 054450 5 5A 27kW 41kW 048505 6A 45kW 130kW 048476 4 5A 520 mm any 048476 ...

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Page 17: ... 8 19 0G6962A 1 ASSY PCB RELAY 24VDC 0G6962B 1 ASSY PCB RELAY 12VDC 20 0J0392 1 DECAL TB1 LV CUSTOMER CONN 21 0J0398 1 DECAL CONTACT RAT 30VAC 30VDC 22 0J0393 1 DECAL TB2 LV CUSTOMER CONN 23 0J0545 1 DECAL LV CUSTOMER CONN INSIDE 24 0J0575 1 DECAL CUSTOMER WIRE 14 25 0C3168 1 WASHER LOCK SPECIAL 5 16 5 26 022206 1 FITTING CONDUIT STR 3 8 6 3 27 0H9845 REF HARN 390 520 CONBOX H PANEL 4 28 0C8065 1 ...

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Page 19: ...1 0D3483 1 FAN GUARD 2 0A2110 10 SCREW SWAGE 1 4 20 X 1 2 Z YC 3 0D3484 1 BOTTOM COVER FANGUARD 4 074908 4 SCREW HHTT M5 0 8 X 10 BP ...

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Page 21: ...6 Z 8 084427 1 BRACKET HEATER 10 049813 2 NUT HEX M6 1 0 G8 YEL CHR 11 050967 1 HOSE 5 8 ID RIA 250F 31 LG 12 022129 1 WASHER LOCK M8 5 16 13 042907 1 SCREW HHC M8 1 25 X 16 G8 8 14 0C4905 1 BARBED EL 45 3 8NPT X 5 8OD 1 15 0A6283 1 HOSE PREFORMED BLOCK HEATER 1 17 0G0015 2 CLAMP HOSE 5 8 DOUBLE WIRE 1 18A 0C4905 1 BARBED EL 45 3 8NPT X 5 8OD USED ON GEAR BOX ONLY 1 18B 044117 1 BARBED STR 3 8NPT ...

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Page 23: ...99049 2 J BOLT BATTERY TRAY 3A 052858 2 NUT LOCK FL M8 1 25 B 052858 2 NUT LOCK FL M8 1 25 C 022129 2 WASHER LOCK M8 5 16 4A 049820 2 NUT LOCK HEX M8 1 25 NYL INS B 049820 2 NUT LOCK HEX M8 1 25 NYL INS C 045771 2 NUT HEX M8 1 25 G8 CLEAR ZINC 5A 022145 4 WASHER FLAT 5 16 M8 ZINC B 022145 4 WASHER FLAT 5 16 M8 ZINC C 058653 2 WASHER FLAT M8 6A 061902 2 HOLD DOWN BATTERY 60 100KW B 061902 2 HOLD DO...

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Page 25: ...11340ST0R 1 RADIATOR BLOCKOFF 6 8L BOTTOM 5 N A 6 0C2454 8 SCREW HWHT M6 1 X 16 N WA Z JS 7 052250 2 TAPE FOAM 1X1 29 LG 8 052250 2 TAPE FOAM 1X1 34 LG NOTES UNLESS OTHERWISE SPECIFIED 1 SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS NO COLOR MANUFACTURING FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM CUSTOMER WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER FIRST 6 ...

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Page 27: ...MOUNT 6 8L LH SIDE 11 REF REF KIT VARMIT GUARD REF REF KIT VARMIT GUARD REF REF KIT VARMIT GUARD 12 051756 1 SCREW HHC M10 1 5 X 20 C8 8 15 025507 1 WASHER LOCK EXT 7 16 STL 16 038805J 1 CABLE BATT BLK 1 X 30 00 NEG 1 17 0H8626 2 SCREW HHC 5 8 11 X 5 G8 520 ALT G B 1 18 089743 2 NUT HEX LOCK 5 8 11 NY INS 520 ALT G B 1 19 022247 4 WASHER FLAT 5 8 ZINC 520 ALT G B 1 20 059676 2 MOUNT LOWER VIBRATIO...

Page 28: ... OIL DRAIN NOTES UNLESS OTHERWISE SPECIFIED 1 520 G B ONLY NOTES UNLESS OTHERWISE SPECIFIED 2 SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS NO COLOR MANUFACTURING FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM CUSTOMER WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER FIRST 6 DIGITS ONLY IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR FOR REFERENCE SEE GUIDELINE 0H7169 ...

Page 29: ...EXPLODED VIEW EV 6 8L G3 CCI MOUNTING BASE DRAWING 0J2569 GROUP C APPLICABLE TO ITEM PART QTY DESCRIPTION REVISION J 3445 E Page 4 of 4 DATE 12 5 12 THIS PAGE LEFT INTENTIONALLY BLANK ...

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Page 31: ...LE TO REVISION H 9623 C Page 2 of 2 DATE 9 13 11 ITEM PART QTY DESCRIPTION 1 2 1 1 2 GLAND PLATE 1 2 0C2454 4 8 SCREW HWHT M6 1 X 16 N WA Z JS 1 QTY REQUIRED FOR SINGLE CIRCUIT BREAKER QTY REQUIRED FOR DUAL CIRCUIT BREAKER 2 SEE BILL OF MATERIALS FOR PART NUMBER ...

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Page 33: ... PLATE VENTURI 4 0F4270A 1 HOLD DOWN AIR CLEANER PLATED 5 0F6977 1 PLATE AIR CLEAN TOP 5 4L 6 8L 6 037561 1 NUT WING 1 4 20 NYLK 7 047411 4 SCREW HHC M6 1 0 X 16 G8 8 8 022097 4 WASHER LOCK M6 1 4 9 049811 4 WASHER FLAT M6 10 0F4269 1 GASKET MIXER BODY 11 022473 1 WASHER FLAT 1 4 M6 ZINC 12 0A4256 1 INDICATOR FILTER MINDER ...

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Page 35: ...TIE WRAP UL 7 4 X 19 BLK 19 022097 3 WASHER LOCK M6 1 4 20 022473 3 WASHER FLAT 1 4 ZINC 21 042568 5 SCREW HHC M6 1 0 X 20 G8 8 22 0D8027 4 BOLT WATER PUMP PULLEY 23 0D8025 1 BOLT GROOVED IDLER PULLEY 24 0D8026 3 BOLT BELT TENSIONER 25 0D8030 1 TENSIONER ENG AUTOMATIC BELT 26 0F2846 1 PULLEY WATER PUMP G3 DIRECT DRIVE 0D8029 1 PULLEY ENGINE WATER PUMP GEAR BOX 2300RPM 3000RPM 0K1088 1 PULLEY WATER...

Page 36: ...ATE 8 22 12 ITEM PART QTY DESCRIPTION 51 023897 2 WASHER FLAT 10 ZINC 52 022152 2 WASHER LOCK 10 53 022158 2 NUT HEX 10 32 STEEL 54 0G9378 1 DECAL SORE EPA CERTIFICATION 0H0777 1 DECAL LSI EPA CERTIFICATION 1 NOTE I N 18 IS FOR HOLDING SENSOR TO I N 35 2 NOTE COMES WITH ENGINE 3 NOTE NOT SHOWN 4 150KW UNITS ONLY ...

Page 37: ...EXPLODED VIEW EV ENGINE COMM PARTS 6 8L L H DRAWING 0J2563 GROUP D APPLICABLE TO REVISION J 2555 E Page 4 of 4 DATE 8 22 12 THIS PAGE LEFT INTENTIONALLY BLANK ...

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Page 39: ...K M8 5 16 18 022097 3 WASHER LOCK M6 1 4 19 052647 8 SCREW SHC M10 1 5 X 25 G12 9 20 0D2244M 1 ASSEMBLY MAGPICKUP 3 8 24 MALE 21 070006 30 WASHER LOCK M8 SSTL 22 022473 3 WASHER FLAT 1 4 ZINC 23 0D2608 10 SCREW HHC 5 16 18 X 1 2 SSTL 24 0D5623 2 HEAT SHIELD EXHAUST 25 0D5417 REF SCREW HHC M10 1 0 X 25 G10 9 2 26 0D3808 2 EXH MANIFOLD MACH 6 8L V 10 27 0D4255 2 GASKET EXHAUST MANIFOLD 28 070010 2 S...

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Page 41: ...1 LG 20 0D3293A 1 FAN COOLING 22 DIA KYSOR 21 046526 6 WASHER LOCK M10 22 022131 6 WASHER FLAT 3 8 M10 ZINC 23 045771 8 NUT HEX M8 1 25 G8 CLEAR ZINC 24 022129 20 WASHER LOCK M8 5 16 25 0C2454 2 SCREW HWHT M6 1 X 16 N WA Z JS 26 0F2776A 1 BRACKET SIGNAL CONDITIONER 27 0H1827 1 PROBE COOLANT LEVEL 3 8 18NPTF 28 022145 8 WASHER FLAT 5 16 M8 ZINC 29 049814 7 SCREW HHC M10 1 5 X 25 C8 8 30 0G7895B 1 H...

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Page 43: ...1769 2 WASHER LOCK M12 7 045773 2 NUT HEX M12 1 75 G8 YEL CHR 8 042568 2 SCREW HHC M6 1 0 X 20 C8 8 9 0F6155 1 HARNESS FUEL JUMPER SINGLE REG 1 10 0G46350ST0R 1 BRACKET HOSE RISER 11 022097 10 WASHER LOCK M6 1 4 12 0D2698 1 GASKET ADAPTER THROT BODY 13 057823 4 CLAMP HOSE 10 56 1 06 14 059057 2 HOSE 3 4 ID SAE 30R2 40 5 LG 15 049811 2 WASHER FLAT M6 18 0J7476 1 ADAPTOR THROTTLE BODY 19 0E4390 1 GA...

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Page 46: ...ON 260 25 0J0993A 8 ROLLER ROD T HANDLE 26 080490 16 WASHER FLAT 8 SS 1 27 0H98250ST0R 1 CENTER PANEL REAR 1 28 0J35670ST0R 1 INTAKE OVERHEAD REAR BAFFLE 1 29 0H98150ST0R 1 CORNER POST RH FRONT 1 30 0J15800ST0R 4 DOOR LH SOLID 31 0J0992 4 T HANDLE 2 POINT DBL DOOR 1 32 0H98260ST0R 4 BRACE SIDE TOP BOTTOM 33 0E3257 11 SCREW HWHTF M6 1 0 X 16 34 0C3393 2 SCREW SHOULDER M8 1 25 X 20 35 0C6748 16 NUT ...

Page 47: ...65W 4 INSULATION RH DOOR SOLID 86 0J1765V 4 INSULATION LH DOOR SOLID 87 0J1765AT 2 INSULATION CTR DOOR SPT 88 0J1765BY 2 INSULATION FRONT CORNER POST 89 0J1765BZ 1 INSULATION FRONT CORNER POST 90 0J1765CA 1 INSULATION FRONT CORNER POST 91 0J1765CB 1 INSULATION FRONT CENTER PANEL 92 0J1765AX 1 INSULATION FRONT DUCT LH SIDE 93 0J1765AY 1 INSULATION FRONT DUCT RH SIDE 94 0J1765AW 1 INSULATION FRONT D...

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Page 49: ...042907 8 SCREW HHC M8 1 25 X 16 C8 8 16 022129 8 WASHER LOCK M8 5 16 17 022145 8 WASHER FLAT 5 16 M8 ZINC 2 022145 16 WASHER FLAT 5 16 M8 ZINC 18 0F2773A 2 EXHAUST BLANKET 1130MM LONG 19 090388 2 SCREW HHTT M6 1 0 X 12 ZINC 20 0J4402 1 HEAT SHIELD B GRP 21 059902 1 RAIN CAP 3 00 3 19 22 0A7387 6 SCREW HHC M10 1 5 X 40 C10 9 23 046526 6 WASHER LOCK M10 24 022131 6 WASHER FLAT 3 8 M10 ZINC 2 25 0517...

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Page 77: ...AN SAFETY CODE 9 0J0546 1 DECAL HV CUSTOMER CONN INSIDE 2 11 053640 2 4 SCREW RHM 8 32 X 3 1 4 2 12 038150 2 4 WASHER FLAT 8 ZINC 2 13 022264 2 4 WASHER LOCK 8 M4 2 14 022471 2 4 NUT HEX 8 32 STEEL 20 0F8432 1 INSUL CB 225AF 3 PHASE 0F8432A 1 INSULATOR CB 2P 225AF 1 PHASE 21 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3 0D3719D REF DECAL CUSTOMER CONN E1 E3 UL CIRCUIT BREAKER 400AF 1 1 0H9378JST0R 1 MD...

Page 78: ...8 8 8 0J0679 1 DECAL CANADIAN SAFETY CODE 9 0J0546 1 DECAL HV CUSTOMER CONN INSIDE 10 0D3719C REF DECAL CUSTOMER CONN E1 E2 E3 0D3719D REF DECAL CUSTOMER CONN E1 E3 11 0J4466 4 SCREW SHC M4 0 7 X 100 C12 9 12 043180 4 WASHER FLAT M4 13 022264 4 WASHER LOCK 8 M4 14 051715 4 NUT HEX M4 0 7 G8 YEL CHR UL CIRCUIT BREAKER J FRAME 1 1 0H9378CST0R 1 MD1 MODULE COVER 390 J FRAME 2 0C2454 7 SCREW HWHT M6 1...

Page 79: ...R LOCK M6 1 4 14 049813 4 NUT HEX M6 1 0 G8 CLEAR ZINC UL CIRCUIT BREAKER LG FRAME 1 1 0H9378HST0R 1 MD1 MODULE COVER 390 LG FRAME 2 0C2454 7 SCREW HWHT M6 1 X 16 N WA Z JS 3 REF 1 CIRCUIT BREAKER 1 4 0J00680ST0R 1 MD2 C B BACK MOUNTING BRACKET 5 022145 4 WASHER FLAT 5 16 M8 ZINC 6 022129 4 WASHER LOCK M8 5 16 7 042907 4 SCREW HHC M8 1 25 X 16 C8 8 8 0J0679 1 DECAL CANADIAN SAFETY CODE 9 0J0546 1 ...

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Page 81: ...HHC 3 8 16 X 1 1 4 G5 6 022237 4 WASHER LOCK 3 8 7 022241 4 NUT HEX 3 8 16 STEEL 8 022131 2 WASHER FLAT 3 8 M10 ZINC 9 045335 4 SCREW HHC 1 4 28 X 3 4 G5 10 022097 4 WASHER LOCK M6 1 4 NEUTRAL BLOCK 700A 1200A 1 057073 2 JUNCTION BLOCK 3 8 16 2 0H9689 1 BUS BAR NTRL BLK 520 600 1600 3 0A7822 4 LUG SLDLSS 600 250 1 0X1 4 28 4 0C2266 4 SCREW PHTT M5 0 8 X 16 ZP 5 022511 5 SCREW HHC 3 8 16 X 1 1 4 G5...

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Page 83: ...T0R 2 SHROUD 390 ALT X 76MM 0J75900ST0R 2 SHROUD 390 ALT X 50MM 0J75910ST0R 2 SHROUD 390 ALT X 150MM 2 2 0C2454 8 10 SCREW HWHT M6 1 X 16 N WA Z JS 3 0E1534A 4 PLUG PLASTIC 1 50 1 NOTE 0J7590AST0R INCLUDED IN KIT 0J7593A 0J75900ST0R INCLUDED IN KIT 0J7593 0J75910ST0R INCLUDED IN KIT 0J7593B 2 QTY DETERMINED BY SHROUD MOUNTING REQUIREMENTS ...

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Page 88: ...GENERAC POWER SYSTEMS INC 211 MURPHY DR P O BOX 310 EAGLE WI 53119 ...