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TL104

1.0 Introduction 

1.1 Notice 

All information contained in this instruction manual may be used only to set up and operate the 
TL104 Test Lamp with flame detectors provided by General Monitors. The sale of the test lamp 
does not license the user to reproduce GM drawings, or to utilize any information contained in 
this manual without prior written permission. 

The TL104 Test Lamp is easy to set up and operate. However, this manual should be read in 
full, and the information contained herein understood, before attempting to operate the test 
lamp in service. 

1.2 Special 

Warning 

WARNING:

  UV light is injurious to one’s vision. Do not stare into functioning lamp. Wear eye 

protection of UV blocking glasses to prevent eye injury. 

CAUTION: 

Do not attempt to recharge the TL104 in areas where combustible gases or 
potential explosive gases are located. 

1.3 Description 

The TL104 is a battery operated rechargeable test lamp specifically designed to test General 
Monitors’ UV, UV/IR and Digital Frequency IR flame detection systems. The test lamp provides 
a high-energy, broadband radiation source that emits sufficient energy in both the ultraviolet 
and infrared spectra to activate UV and/or IR detectors. To simulate the flickering of a fire, the 
test lamp automatically flashes at various selectable rates. 

The TL104 is designed for use in Class I, Division 1, 2, Groups C and D areas. The test lamp 
functions on internal lead-acid batteries which, when fully charged, allows continuous operation 
for 20 to 30 minutes. An internal circuit prevents operation when the battery is low. 

1.4  Test Lamp Operating Principle 

The test lamp can function in two modes, TL104 and TL103 mode. 

The mode is set by a function jumper and can be changed at any time. When set in TL103 
mode, the jumper makes the TL104 Test Lamp backwards compatible with older TL103 Test 
Lamps. It also allows the triggering of alarm or test mode in many General Monitors’ detectors 
including, the FL3XXX Series and also the UV/IR Type VI detectors. In TL103 mode, 
configuring the dipswitch can consign the test lamp to a particular detector. In TL103 mode, the 
dipswitch sets the flash timing for FL3XXX Series and also the UV/IR Type VI detectors. 

In TL104 mode, the test lamp can function to trigger test mode in newer flame detectors, such 
as, the FL4000. The TL104 mode has a higher flash rate than the TL103 mode. TL104 mode 
flash rate is controlled by a microcontroller, which also monitors battery voltage and shuts off 
the test lamp when the battery voltage is low. 

Summary of Contents for TL104

Page 1: ...ment may be used and disseminated only for the purposes and to the extent specifically authorized in writing by General Monitors Instruction Manual 10 05 General Monitors reserves the right to change published specifications and designs without prior notice MANTL104 Part No MANTL104 Revision B 10 05 ...

Page 2: ...TL104 This page is intentionally left blank ii ...

Page 3: ... 2 Microcontroller 2 2 3 Solid State Relay 2 2 4 Dip Switch and Setting 2 2 5 Mode Jumper and Settings 2 2 6 Lead Acid Rechargeable Battery 3 2 7 Recharge Jack and Cap 3 2 8 Test Lamp Momentary Contact Button 3 2 9 Red Aluminum Case and Gray Cap 3 3 0 USE AND OPERATION 4 4 0 TEST LAMP MAINTENANCE AND WARRANTY 6 4 1 Maintenance 6 4 2 Warranty 6 5 0 TROUBLESHOOTING GUIDE 7 6 0 CUSTOMER SUPPORT 8 6 1...

Page 4: ...Notes Cautions and Warnings NOTE Notes provide supplementary details such as exception conditions alternate methods for a task time saving tips and references to related information CAUTION These notices describe precautions to prevent hazardous conditions that may damage the equipment WARNING These notices describe precautions to prevent hazardous conditions that may cause injury to people workin...

Page 5: ...pectra to activate UV and or IR detectors To simulate the flickering of a fire the test lamp automatically flashes at various selectable rates The TL104 is designed for use in Class I Division 1 2 Groups C and D areas The test lamp functions on internal lead acid batteries which when fully charged allows continuous operation for 20 to 30 minutes An internal circuit prevents operation when the batt...

Page 6: ... operation unlike the older TL103 Test Lamp The solid state relay resides on the functional board 2 4 Dip Switch and Setting The four position dipswitch is used to configure the test lamp in TL103 mode to function with FL3XXX and UV IR Type VI detectors Positions of the dipswitch for each of these detectors are noted in Table 1 and are available for reference in the TL104 nameplate The dipswitch r...

Page 7: ...harge Jack and Cap The recharge jack is located directly under the aluminum single slotted cap and can be accessed when the aluminum cap is removed The battery charger is connected to the recharge jack When this is done and the battery charger is connected to 120 AC power line the battery will be recharged 2 8 Test Lamp Momentary Contact Button The test lamp momentary contact button is the red but...

Page 8: ...Table 1 and Figure 1 to assure that dipswitch settings and mode jumper position are correct for the particular detector CAUTION When operating in conditions involving fog rain or frost UV and IR radiation are diminished with increasing levels of moisture The moisture level will affect the potential range of the detector When using the test lamp in conditions of frost make sure that the lens is fre...

Page 9: ...de FL3002 TL103 10 FL3002 triggers into alarm mode FL3100 TL103 20 FL3100 triggers into alarm mode FL3101 TL103 35 FL3101 triggers into alarm mode FL3102 TL103 10 FL3102 triggers into alarm mode FL3110 TL103 20 FL3110 triggers into alarm mode FL3111 TL103 35 FL3111 triggers into alarm mode FL3112 TL103 8 FL3112 triggers into alarm mode FL4000 TL104 Any dipswitch setting 30 FL4000 enters test mode ...

Page 10: ...fective or damaged equipment will be made by General Monitors personnel Defective or damaged equipment must be shipped prepaid to General Monitors or the representative from which shipment was made In all cases this warranty is limited to the cost of the equipment supplied by General Monitors The customer will assume all liability for the misuse of this equipment by its employees or other personne...

Page 11: ...the problem Condition Possible Solution Test Lamp does not flash Battery may require a recharge Check Table 1 Verify that dipswitch settings are set as specified in Table 1 Test Lamp flashes but is unable to trigger detector Verify Mode Jumper is set according to Figure 1 Test Lamp does not flash and battery has been recharged for 14 hours Lamp filament may be broken Check power and lamp connector...

Page 12: ... uk IRELAND Ballybrit Business Park Galway Republic of Ireland Phone 353 91 751175 Fax 353 91 751317 Email info gmil ie SINGAPORE No 2 Kallang Pudding Rd 09 16 Mactech Building Singapore 349307 Phone 65 6 748 3488 Fax 65 6 748 1911 Email genmon gmpacifica com sg MIDDLE EAST LOB12 G20 P O Box 61209 Jebel Ali Dubai United Arab Emirates Phone 971 4 8815751 Fax 971 4 8817927 Email gmme emirates net ae...

Page 13: ...ange 0 to 90 3 RH non condensing Weight 7 9 lb about 3 5 kg Dimensions 13 L x 5 D 330 mm L x 127 mm D Approvals CSA CE Marking Charging time 14 hours minimum Output spectra Broadband emissions in UV visible and IR Charger input 115 V 10 50 60 Hz Output 12 1 VDC 250 mA Detection Range See Table 1 for maximum distance per flame detector model 9 ...

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