Genie GS-2032, Operator'S Manual

Page 1: ...Operator s Manual First Edition Seventeenth Printing Part No 46281 with Maintenance Information ...

Page 2: ...t Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Safety 1 Legend 9 Controls 10 Pre operat...

Page 3: ... this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey Manufacturer s instructions and safety rules safetyandoperator smanuals and machine decals...

Page 4: ...es Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants and equipment must not exceed the maximum platform capacity or the maximum capacity of the platform extension Maximum capacity GS 2032 Platform ret...

Page 5: ...ed 1200 lbs 544 kg Platform extended Platform only 950 lbs 431 kg Platform extended Extension only 250 lbs 113 kg Maximum occupants 2 Maximum capacity GS 2646 Platform retracted 1000 lbs 454 kg Platform extended Platform only 750 lbs 340 kg Platform extended Extension only 250 lbs 113 kg Maximum occupants CE 2 Maximum occupants Australia Outdoor use 1 Indoor use only 2 Maximum capacity GS 3246 Pla...

Page 6: ...r an aerial work platform Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine sta...

Page 7: ... platform to adjacent structures Do not place loads outside the platform perimeter Do not operate the machine with the chassis trays open Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the groundcontrols Fall Haz...

Page 8: ...issors Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Collision Hazards Be aware of limited sight distance and blind spots whendrivingoroperating Be aware of the extended platform position when moving the machine The machine must be on a level surface or secured before releasing...

Page 9: ... on the platform Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personneltopotentialpersonal injury hazards Obey all safety messages that follow this symbol to avoid pos...

Page 10: ...re charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Hazards Connect the battery charger to a grounded AC3 wireelectrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating Avoid electric...

Page 11: ...rm controls 7 GFCI outlet 8 Platform extension 9 Platform extension release pedal 10 Tilt alarm under cover 11 Transporttie down 12 Steer tire 13 Groundcontrols 14 Auxiliary lowering knob or button or switch 15 LEDdiagnosticreadout 16 Hydraulic oil level indicator 17 Potholeguard 18 Non steertire 19 Entryladder transport tie down 20 Battery charger 21 Brake release pump knob 22 Brake release knob ...

Page 12: ... Seventeenth Printing Controls Ground Control Panel 1 Auxiliarylowering manual lowering toggle switch or knob or button 2 Hourmeter 3 5 6 4 2 1 3 Red Emergency Stop button 4 Breaker for electrical circuits 5 Platformup downtoggle switch 6 Key switch for platform off ground selection 3 5 6 4 2 1 ...

Page 13: ... 9 Power light 10 Battery level indicator 11 Lift function enable button 12 Lift drive select toggle switch 13 Low battery indicator light The symbols shown below appear in the text in this operator s manual as an aid to identifying operating instructions Use the symbols on this page to identify which controller you have on your machine and use the symbols in the text to identify which action to c...

Page 14: ...ly wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged ...

Page 15: ...ents wiring and electrical cables o Hydraulic power unit tank hoses fittings cylinders and manifolds o Battery pack and connections o Drive motors o Wearpads o Tires and wheels o Limit switches alarms and horn o Nuts bolts and other fasteners o Platform entry chain if equipped o Platform entry gate if equipped o Beacon and alarms if equipped o Brakereleasecomponents o Safety arm o Potholeguards o ...

Page 16: ...aning below Indicates that tools will be required to performthisprocedure Indicates that new parts will be required to performthisprocedure Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper levels is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indica...

Page 17: ...ry acid spills with baking soda andwater Perform this test after fully charging the batteries 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery retaining fasteners are in place and secure 4 Remove the battery vent caps 5 Check the battery acid level of each battery If needed replenish with distilled wat...

Page 18: ...never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service The symbols shown below appear in th...

Page 19: ...off when the pothole guards have not deployed sounds at 300 beeps per minute The alarm that goes off when the machine is not level sounds at 600 beeps per minute An optional automotive style horn is also available 8 Activate the up function Result The platform should raise 9 Activate the down function Result The platform should lower The descent alarm should sound while the platform is lowering Te...

Page 20: ...The platform should lower The descent alarm should sound while the platform is lowering CE models When lowering the platform the platform should stop when it is 7 feet 2 1 m from the ground Be sure the area below the platform is clear of personnel and obstructions before continuing To continue lowering release the control handle wait 5 seconds then move the controlhandleagain Test the Steering Not...

Page 21: ...erminute CE and Australia models The drive function and the lift function will not operate Proceed to step 38 Test Drive and Braking 27 Press and hold the function enable switch on the controlhandle 28 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine sho...

Page 22: ...ed 4 feet 1 2 m from the ground the pothole guards shoulddeploy 40 Press on the pothole guards on one side and then the other Result The pothole guards should not move 41 Lower the platform Result The pothole guards should return to the stowed position 42 Place a 2x4 or similar piece of wood under a pothole guard Raise the platform Result Before the platform is raised 7 feet 2 1 m from the ground ...

Page 23: ...als The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operatingthemachine Workplace Inspection Be aware of and avoid th...

Page 24: ...achine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe anddangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a mac...

Page 25: ...tch on the controlhandle 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions Repair any function that operates when either red Emergency Stop button is pushed in Auxiliary Lowering Manual Lowering 1 Activate the aux...

Page 26: ...e the lift drive selector switch to the drive position 2 Press and hold the function enable switch on the control handle 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handletowardcenter Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform t...

Page 27: ...p again to fully retract the platform GS 3246 models without chassis counterweight The platform extension limit switch will disable the drive function when the platform is extended and the platform is raised above 26 ft 7 9 m Lower the platform or retract the platform extension to drive the machine Operation From Ground with Controller Maintain safe distances between the operator machine and fixed...

Page 28: ...aps 5 Connect the battery charger to a grounded AC circuit 6 Turn the battery charger on 7 The charger will indicate when the battery is fully charged 8 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the ...

Page 29: ...ck the machine wheels in preparation fortransport Use the tie down points on the chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Brake Release Operation 1 Chock the wheels to prevent the machine from rolling 2 Be sure...

Page 30: ... 1 44254 Notice Max Cap 500 lbs GS 2632 1 44255 Danger Crushing Hazard 4 44736 Danger Tilt Alarm 1 44737 Danger Tip over Trays Open 2 44753 Label LED Diagnostic Readout 1 44980 Label Power to Charger 115V 1 44994 Label Hydraulic Fluid Level Dexron 1 Decal Inspection Use the pictures on the next pages to verify that all decals are legible and in place Below is a numerical list with quantities and d...

Page 31: ...PartNo 46281 Genie GS 2032 GS 2632 GS 2046 GS 2646 GS 3246 29 Operator s Manual First Edition Seventeenth Printing DECALS Battery Side Ground Controls Side ...

Page 32: ... 1 44980 Label Power to Charger 115V 1 44994 Label Hydraulic Fluid Level Dexron 1 Decal Inspection Use the pictures on the next pages to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity 46238 Notice Error Indicator Light 1 46262 Danger Battery Charger Safety 1 46286 Notice Battery Connection Diagram 1 46287 Noti...

Page 33: ...PartNo 46281 Genie GS 2032 GS 2632 GS 2046 GS 2646 GS 3246 31 Operator s Manual First Edition Seventeenth Printing DECALS Battery Side Ground Controls Side ...

Page 34: ...mum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation AC outlet in platform standard Maximum hydraulic pressure functions 3500 psi 241 3 bar Tires size 15 x 5 x 111 4 Hydraulic system capacity 5 5 gallons 20...

Page 35: ...evel at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation AC outlet in platform standard Maximum hydraulic pressure functions 3500 psi 241 3 bar Tires size 15 x 5 x 111 4 Platform dimensions Length x width 89 in x 311 4 in...

Page 36: ... 0 cm Ground clearance 4 in 10 2 cm Ground clearance 7 8 in 2 22 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations Gradeability 30 Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional AC outlet in platform standard Maximum hydraulic pressure 3500 psi 24...

Page 37: ...arance 7 8 in 2 2 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations Gradeability 30 Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional AC outlet in platform standard Maximum hydraulic pressure 3500 psi 241 3 bar functions Tires size 15 x 5 x 111 4 Hyd...

Page 38: ...inside 0 in 0 cm Ground clearance 4 in 10 2 cm Ground clearance 7 8 in 2 2 cm Pothole guards deployed Weight See Serial Plate Machine weights vary with option configurations Gradeability 25 Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Power source 4 Batteries 6V 245AH Controls Proportional AC outlet in platform standard Maximum hydraulic pressure 3...

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