Genie GS-2668 RT, Operator'S Manual

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Page 2: ...ety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions please call Genie Industries Contents Page Introduction 1 Symbols and Hazard Pictorials Definitions 3 GeneralSaf...

Page 3: ... employer s safety rules and worksite regulations You read understand and obey all applicable governmentalregulations You are properly trained to safely operate the machine Introduction Owners Users and Operators Genie appreciates your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribu...

Page 4: ...al Hazard Classification Genie uses symbols color coding and signal words to identify the following Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoid...

Page 5: ...d Tip overhazard Electrocution hazard Electrocution hazard Explosionhazard Firehazard Burnhazard Skin injection hazard Keep away from moving parts Engage safety arm Keep clear of outriggersand tires Move machine to levelground Lowertheplatform Maintainrequired clearance Do not set up where it cannot be leveled with outriggers Close chassis tray Onlytrained maintenance personnelshould access compar...

Page 6: ...oltage rating for power to platform Pressure rating for air line to platform No smoking Lanyard attachment point Tiedown Chock the wheels Releasebrakes Transport diagram Windspeed Side force Maximum capacity Outriggerload Crushinghazard Holdrailwhilelowering Symbol and Hazard Pictorials Definitions ...

Page 7: ...Operator s Manual Fifth Edition Second Printing PartNo 133534 GS 2668 RT GS 3268 RT 5 General Safety ...

Page 8: ...Operator s Manual Fifth Edition Second Printing 6 GS 2668 RT GS 3268 RT PartNo 133534 General Safety ...

Page 9: ...l fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions Safety Personal Safety ...

Page 10: ...t contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity Machinewithoutcapacityindicator Maximum capaci...

Page 11: ...person 400 N Outdoor use 2 person 400 N Do not raise the platform unless the machine is on a firm level surface Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis and in the platform when the machine is on a severe slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised us...

Page 12: ... the platform and do not continue to operate the machine Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not place or attach fixed or ov...

Page 13: ...all Hazards The guard rail system provides fall protection If occupant s of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE equipment and its use shall be in accordance with the PFPE manufacturer s instructions and applicable governmentalrequirements Do not sit stand or climb on the platform guard rails Maintain a firm footing on the...

Page 14: ...ompartments must remain closed and secured during operation Component Damage Hazards Do not use any battery or charger greater than 12V to jump start the engine Do not use the machine as a ground for welding Collision Hazards Be aware of limited sight distance and blind spots whendrivingoroperating Be aware of the extended platform position when moving the machine The machine must be on a level su...

Page 15: ...e the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Work Area Safety Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Maintain a firm grasp on the platf...

Page 16: ...attery acid spills with baking soda and water Do not expose the batteries or the charger to water or rain duringcharging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Component D...

Page 17: ... withoutriggers 9 Outriggerfootpad ifequipped withoutriggers 10 LPG tank 11 Steer tire 12 Engine side cover 13 Fuel tank 14 Non steertire 15 Tilt alarm under cover 16 Entryladder transport tie down 17 Brake release pump knob and brakereleaseknob hidden from view in this picture 18 Ground controls side cover 19 Ground controls with LCD readoutscreen 20 Hydraulic oil level indicator undercover 21 LP...

Page 18: ...indicator light 5 20 amp circuit breaker for controls circuit 6 LCDreadoutscreen 7 Gasoline LPG models Choke button Diesel models Glow plug button 8 Platform up button 9 Lift function enable button 10 Emergency lowering function enable button 11 Emergencyloweringdownbutton 12 Platform down button 13 Key switch for platform off ground control selection 14 Red Emergency Stop button 00009 9 STOP 14 2...

Page 19: ...s Glow plug button Press this button to activate the glow plugs 8 Platform up button Press this button and the platform will raise 9 Lift function enable button Press this button to activate the lift function 10 Emergency lowering function enable button Press this button to activate the emergency loweringfunction 11 Emergencyloweringdownbutton Press this button to activate the emergency loweringdo...

Page 20: ...PG operationbuttonwith indicator light 14 Thumb rocker switch for steer function 15 Wrist rest 16 Lift function enable button with indicator light 17 Proportional rocker switch for outriggerup downand platformup down PlatformControls 7 Hornbutton 8 Generator select button with indicator light 9 Machine on incline button with indicator light Low speed operation for inclines 10 Greenpowerlight Red e...

Page 21: ... generator on Indicator light will be on Press the button again to turn the generator off 9 Machine on incline button with indicator light Low speed operation for inclines Press this button to select low speed operation for inclines 10 Green power light Red error indicator light Green power light is on when Red Emergency Stop button is pulled out to the on position If red error indicator light is ...

Page 22: ...unction 17 Proportional rocker switch for outrigger up down andplatformup down With the auto level button button indicator light on move the rocker switch up and the outriggers will raise Move the rocker switch down and the outriggers will lower With an individual outrigger enable button indicator light on move the rocker switch up and the outrigger will raise Move the rocker switch down and the o...

Page 23: ...iscover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from...

Page 24: ... improperly installed or missing parts and unauthorizedmodifications R Electrical components wiring and electrical cables R Hydraulic hoses fittings cylinders and manifolds R Fuel and hydraulic tanks R Drive motors R Wearpads R Tires and wheels R Engineandrelatedcomponents R Limit switches alarms and horn R Platformoverloadcomponents R Nuts bolts and other fasteners R Platform entry gate R Beacon ...

Page 25: ...hine as it was intended Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be m...

Page 26: ... obstruction At the Ground Controls 2 Pull out the platform and ground red Emergency Stop buttons to the on position 3 Turn the key switch to ground control Result The LCD screen will come on and displaySYSTEM READY Note In cold climates the LCD readout screen will need to warm up before the display appears 4 Start the engine See Operating Instructions section Test Emergency Stop 5 Push in the gro...

Page 27: ...ntrol panel Result The steer wheels should turn in the direction that the blue triangle points on the controlpanel 21 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel Result The steer wheels should turn in the direction that the yellow triangle points on the controlpanel Test Drive and Braking 22 Press and hold the function enable switch on th...

Page 28: ...ne side onto a 10 cm block or onto a curb 31 Raise the platform at least 1 8 m Result The platform should stop and the tilt alarm will sound at 180 beeps per minute The indicator light on the lift function enable button will be red 32 Move the drive control handle in the direction indicated by the blue arrow then move the drive control handle in the direction indicated by the yellowarrow Result Th...

Page 29: ...ine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operatingthemachine Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bu...

Page 30: ...l Safety Chock 2 82475 Label Crushing Hazard Outriggers 4 82476 Label Electrocution Hazard 2 82481 Label Battery Safety 1 82487 Label Read the Manual 2 82495 Label Brake Release Safety 1 82560 Label Skin Injection Hazard 1 82562 Label Crushing Hazard 4 Part No Decal Description Qty 82721 Ground Control Panel 1 82754 Label Wheel Load GS 2668RT 4 82755 Label Wheel Load GS 3268RT 4 82811 Label Manual...

Page 31: ...Fifth Edition Second Printing PartNo 133534 GS 2668 RT GS 3268 RT 29 Inspections Shading indicates decal is hidden from view i e under covers Ground Controls Side Engine Side Additional decals for models with outriggers ...

Page 32: ... to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times ...

Page 33: ...on high idle Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions and turn the engine off Repair any function that operates when either red Emergency Stop button is pushed in Starting the Engine 1 At the ground controls turn the key switch to the desired position 2 Be sure both ground and platform con...

Page 34: ...Turn the key switch to platform control 2 Pull out the ground and platform red Emergency Stop button to the on position 3 Start the engine To Position Platform 1 Push and hold the lift function enablebutton 2 Activate the up down rocker switch in the desired direction To Steer 1 Press and hold the function enable switch on the controlhandle 2 Turn the steer wheels with the thumb rocker switch loca...

Page 35: ...procedure You will need carpenter slevel straight piece of wood at least 3 feet 1 m long tapemeasure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the distance from the bottom of the piece of wood to theground Divide the tape measure distance r...

Page 36: ...ne and fixed objects Be aware of the direction the machine will travel when using the controller Outrigger Operation if equipped 1 Position the machine below the desired work area Note The engine must be running for the outriggers tooperate 2 Push and hold the auto level button 3 Activate the up down rocker switch in the down direction The outriggers will extend and level the machine A beep will s...

Page 37: ...T GS 3268 RT 35 After Each Use 1 Select a safe parking location firm level surface clear of obstructions and traffic 2 Lower the platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chock the wheels Operating Instructions ...

Page 38: ... trailer is selected pursuant to US Department of Transportationregulations otherlocalized regulations and their company policy Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipmentforinternationalshipment Only qualified aerial lift operators should move the m...

Page 39: ... deck Use the tie down points on the chassis for anchoring down to the transport surface Use a minimum of two chains or straps Use chains or straps of ample load capacity Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items If the railings have been folded down secure them with straps before transporting Transport an...

Page 40: ...s Fully lower the platform Be sure the extension deck controls and covers are secure Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine Adjust the rigging to prevent damage to the machine and to keep the machine level Y Axis X Axis Center of gravit...

Page 41: ... with an improper oil level can damage engine components Note Check the oil level with the engine off 1 Check the oil level dipstick Add oil as needed Kubota DF 752 E2 Engine Oil Type SAE 10W to 10W 30 Kubota D 1105 Engine Oil Type SAE 10W to 10W 30 Perkins 403C 11 Oil Type SAE 15W 40 MaintenanceSymbolsLegend The following symbols have been used in this manual to help communicate the intent of the...

Page 42: ...rmance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions Note This procedure does not need to be performed on machines with sealed or maintenance freebatteries Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry Bodily injur...

Page 43: ...m problems 1 Check the fluid level in the coolant recovery tank Add fluid as needed Bodily injury hazard Fluids in the radiator are under pressure and extremely hot Use caution when removing cap and adding fluids Scheduled Maintenance Maintenanceperformedquarterly annuallyand every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the...

Page 44: ...Platform length x width 2 5 x 1 5 m Platform extension length 1 5 m Vibration does not exceed 2 5 m s2 Drive speeds Stowed maximum 6 1 km h Platform raised maximum 0 8 km h 12 2 m 54 6 sec Maximum hydraulic pressure functions 241 3 bar Tires size 26 x 12 x 380 Maximum slope rating stowedposition 40 22 Maximum side slope rating stowedposition 40 22 Note Slope rating is subject to ground conditions ...

Page 45: ...Platform length x width 2 5 x 1 5 m Platform extension length 1 5 m Vibration does not exceed 2 5 m s2 Drive speeds Stowed maximum 6 1 km h Platform raised maximum 0 8 km h 12 2 m 54 6 sec Maximum hydraulic pressure functions 241 3 bar Tires size 26 x 12 x 380 Maximum slope rating stowedposition 35 19 Maximum side slope rating stowedposition 35 19 Note Slope rating is subject to ground conditions ...

Page 46: ... 544 Phone 81 3 3453 6082 Fax 81 3 3453 6083 Phone 82 25 587 267 Fax 82 25 583 910 Phone 55 11 41 665 755 Fax 55 11 41 665 754 Phone 31 183 581 102 Fax 31 183 581 566 Genie Scandinavia Genie France Genie Iberica Genie Germany Genie U K Genie Mexico City Phone 46 31 575100 Fax Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Phone 34 93 579 5042 Fax 34 93 579 5059 Phone 0800 180 9017 Fax 49 422 149 ...