Genie GS-2669 RT, Operator'S Manual

Page 1: ...tor s Manual Serial Number Range GS 2669RT from GS69F 18000 from GS69M 101 AUS Australia GS 3369RT GS 4069RT with Maintenance Information Original Instructions Second Edition Third Printing Part No 1305661GT ...

Page 2: ... 11 Work Area Safety 12 Legend 20 Controls 21 Inspections 26 Operating Instructions 37 Transport and Lifting Instructions 44 Maintenance 47 Specifications 51 Copyright 2011 by Terex Corporation Second Edition Third Printing May 2022 Genie is a registered trademark of Terex South Dakota Inc in the U S A and many other countries GS is a trademark of Terex South Dakota Inc These machines comply with ...

Page 3: ... on chassis Serial label located under cover Intended Use and Familiarization Guide The intended use of this machine is to lift personnel including tools and materials to an aerial work site Before operating the machine it s the operator s responsibility to read and understand this familiarization guide Each person must be trained to operate a Mobile Elevating Work Platform MEWP Familiarization wi...

Page 4: ...drive function selected Steer right left when drive function selected Ground controls symbology and related machine movement Lift function enable button Platform up down button Sequential functions and movement Drive and steer Interlocked functions Elevated drive speed Elevated drive in an off level condition All platform and ground controls Limitations of use The intended use of this machine is t...

Page 5: ... with the action indicated in a respective bulletin To view any open bulletins for your machine visit us on the web at www genielift com Contacting the Manufacturer At times it may be necessary to contact Genie When you do be ready to supply the model number and serial number of your machine along with your name and contact information At minimum Genie should be contacted for Accident reporting Qu...

Page 6: ...ules and worksite regulations You read understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material Hazard ...

Page 7: ...the operator s manual Read the service manual Crush hazard Crush hazard Collision hazard Tip over hazard Tip over hazard Tip over hazard Tip over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard Engage safety arm Keep away from moving parts Keep clear of outriggers and tires Move machine to level ground Close chassis tray ...

Page 8: ...r the platform Do not set up where it cannot be leveled with outriggers Maintain required clearance Access by trained and authorized personnel only Use a piece of cardboard or paper to search for leaks Chock the wheels Release brakes Tiedown Lanyard anchorage points No smoking Wheel load Transport diagram Manual force Wind speed Outrigger load ...

Page 9: ...ymbol and Hazard Pictorials Definitions Part No 1305661GT GS 2669RT GS 3369RT GS 4069RT 7 Voltage rating for power to platform Pressure rating for air line to platform Maximum capacity Fall hazard Platform overloaded Crushing hazard Auxiliary lowering ...

Page 10: ...Operator s Manual Second Edition Third Printing General Safety 8 GS 2669RT GS 3369RT GS 4069RT Part No 1305661GT General Safety ...

Page 11: ...Second Edition Third Printing Operator s Manual General Safety Part No 1305661GT GS 2669RT GS 3369RT GS 4069RT 9 ...

Page 12: ...Operator s Manual Second Edition Third Printing General Safety 10 GS 2669RT GS 3369RT GS 4069RT Part No 1305661GT ...

Page 13: ...rotection equipment PFPE is not required when operating this machine provided the operator remains inside the perimeter of the platform guardrail system If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions ...

Page 14: ...ctrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants equipment and materials s...

Page 15: ... raised Do not raise the platform when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the platform is raised lower the platform and do not continue to operate the machine Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Use extre...

Page 16: ... Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not modify or alter a mobile elevating work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail sy...

Page 17: ...en the operator the machine and fixed objects Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position Maximum slope rating stowed position GS 2669RT 40 22 GS 3369RT 35 19 GS 4069RT 35 19 Maximum side slope rating stowed position GS 2669RT 40 22 GS 3369RT 35 19 GS 4069RT 35 19...

Page 18: ...ment point provided Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Keep the platform floor clear of debris Close the entry gate before operating Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation Do not enter or exit the plat...

Page 19: ...ther possible hazards Be aware of crushing hazards when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and the platform decal plate for drive and steer functions Do not lower the platform unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location o...

Page 20: ...fields may be present Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or lo...

Page 21: ...the machine is level Do not adjust the outriggers while the platform is raised Do not drive while the outriggers are lowered Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Do not expose the batteries or the charger to water...

Page 22: ...orm controls 7 Platform extension 8 LPG tank 9 Fuel tank 10 Ground controls side covers 11 Hydraulic tank behind cover 12 Tilt alarm behind cover 13 Hydraulic oil level indicator behind cover 14 Ground controls with LCD readout screen 15 Outrigger housing if equipped with outriggers 16 Outrigger footpad if equipped with outriggers 17 Steer tire 18 Engine side covers 19 Non steer tire 20 Entry ladd...

Page 23: ...S 3369RT GS 4069RT 21 Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform Ground Control Panel ...

Page 24: ...t fuel Light on indicates that LPG is selected Light off indicates gasoline is selected 6 Engine idle select button with indicator light Press this button to select the engine idle setting Light on indicates high idle is selected Light off indicates low idle is selected 7 LCD readout screen 8 Lift function enable button Press this button to activate the lift function 9 Platform up button Press thi...

Page 25: ...Second Edition Third Printing Operator s Manual Controls Part No 1305661GT GS 2669RT GS 3369RT GS 4069RT 23 Platform Control Panel ...

Page 26: ... the button again to turn the generator off 8 Machine on incline button with indicator light Low speed operation for inclines Press this button to select low speed operation for inclines 9 Green power light Red error indicator light Green power light is on when Red Emergency Stop button is pulled out to the on position If red error indicator light is on push in and pull out the Red Emergency Stop ...

Page 27: ... 14 Wrist rest 15 Lift function enable button with indicator light Press this button to enable the lift function 16 Proportional rocker switch for outrigger up down and platform up down With the auto level button indicator light on move the rocker switch up and the outriggers will raise Move the rocker switch down and the outriggers will lower With the lift function enable button indicator light o...

Page 28: ...or prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check eac...

Page 29: ...rts and unauthorized modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Drive motors Wear pads Tires and wheels Limit switches angle sensor alarms and horn Alarms and beacons if equipped Nuts bolts and other fasteners Brake release components Safety arm Platform extension Scissor pins and retaining fasteners Platform control joystick O...

Page 30: ...e 5 Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the ma...

Page 31: ...t off and no functions should operate 6 Pull out the red Emergency Stop button to the on position and restart the engine Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm that goes off when the machine is not level sounds at 180 beeps per mi...

Page 32: ...ls LCD should display LL Machine Tilted 13 Press the drive function button 14 Press and hold the function enable switch on the control handle 15 Move the control handle in the direction indicated by the blue arrow then move the control handle in the direction indicated by the yellow arrow Result The drive function should not work in either direction 16 Lower the platform and remove both pieces of ...

Page 33: ...h in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 26 Press and hold the function enable switch on the control handle 27 Press the thumb rocker switch on top of the control ha...

Page 34: ...cated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test Limited Drive Speed 33 Press and hold the lift function enabl...

Page 35: ...on indicated by the yellow arrow Result The platform should lower Note The Emergency Stop button can be pushed when the test is performed Test the Outrigger System if equipped 40 Push and hold the auto level button 41 Activate the up down rocker switch in the down direction Result The outriggers should extend and level the machine A beep will sound when the machine is level The indicator lights on...

Page 36: ...ps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Checklist Be aware of and avoid the following hazardou...

Page 37: ... Explosion Hazard 1 97719 Label Safety Arm 1 114202 Label Transport Diagram 4 114258 Danger Explosion Hazard 1 133278 Label Low Sulfur Fuel diesel models 1 Part No Decal Description Qty 214725 Warning Fall Hazard 1 229427 Label Outrigger Load 4 229827 Warning Hot Surface 3 229915 Danger Outrigger Safety and Instructions 1 230808 Platform Control Panel 1 1263543 Warning Compartment Access 2 1272242...

Page 38: ...19 1272843 97602 31788 82561 1263543 97719 1295448 82418 72086 229427 72186 43618 82557 229915 1301840 214725 44736 28236 52494 44981 1298396 1298397 1298398 28174 28235 230808 52865 1294707 114258 133278 28174 28235 44981 82561 1263543 229427 72186 28158 28159 72086 229827 114202 52475 114202 52475 114202 31060 72086 52475 1299263 T114635 T114636 T114637 1301217 114202 82793 82366 72086 72186 229...

Page 39: ...each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s manual Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expect...

Page 40: ...d conditions 20 F 6 C and below the machine should be started on gasoline and warmed for 2 minutes then switched to LPG Warm engines can be started on LPG Diesel models 1 Press the engine start button Note In cold condition 50 F 10 C and below push and hold the glow plug button for 5 to 10 seconds before starting the engine Limit continuous use of the glow plug button to 20 seconds All models If t...

Page 41: ...ch to platform control 2 Pull out both ground and platform red Emergency Stop buttons to the on position 3 Start the engine To Position Platform 1 Push and hold the lift function enable button 2 Activate the up down rocker switch in the desired direction To Steer 1 Press and hold the function enable switch on the control handle 2 Turn the steer wheels with the thumb rocker switch located on the to...

Page 42: ...d and no functions will operate An alarm will sound at the platform controls Remove weight from the platform Push in and pull out the red Emergency Stop button to reset the system If the platform is still overloaded the light will continue to flash Driving on a slope Determine the slope and side slope ratings for the machine and determine the slope grade Maximum slope rating stowed position GS 266...

Page 43: ... m 12 in 144 in 0 083 x 100 8 3 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum slope or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section To Extend and Retract Platform 1 Lift the platform extension lock handles to the horizontal position 2 Push the platform extension lock handles to extend the platfor...

Page 44: ...ed objects Be aware of the direction the machine will travel when using the controller Outrigger Operation if equipped 1 Position the machine below the desired work area Note The engine must be running for the outriggers to operate 2 Push and hold the auto level button 3 Activate the up down rocker switch in the down direction The outriggers will extend and level the machine A beep will sound when...

Page 45: ...zed use Tilt Sensor Activation Settings Tilt Sensor Activation Settings Chassis Angle on Wheels Chassis Angle side to side 2 Chassis Angle front to back 3 Chassis Angle on Outriggers Chassis Angle side to side 0 8 Chassis Angle front to back 3 When the machine is On Incline and elevated above the down limit height the tilt alarm sounds and the drive and lift functions are disabled Lower the machin...

Page 46: ...icle must be secured to prevent rolling while the machine is being loaded Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight If the slope of the transport vehicle bed exceeds the maximum slope rating the machine must be loaded and unloaded usi...

Page 47: ...transport Retract and secure the extension deck Use the tie down points on the chassis for anchoring down to the transport surface Use a minimum of 2 chains or straps Use chains or straps of ample load capacity Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items If the railings have been folded down secure them with...

Page 48: ...all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine Adjust the rigging to prevent damage to the machine and to keep the machine level Center of gravity X Axis Y Axis GS 2669RT without outriggers 42 5 in 108 01 cm 30 9 in 78 5 cm GS 3369RT without outrigger...

Page 49: ...When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Indicates that a cold engine is required before performing this procedure Check the Engine Oil Level Maintaining the proper engine oil level is essential to...

Page 50: ...eck the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure that the platform is in the stowed position and the engine off 2 Visually inspect the si...

Page 51: ...ries 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are in place and secure Note Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables Check the Engine Coolant Level Maintaining the engine coolant at th...

Page 52: ...ormed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service ...

Page 53: ...m length x width 110 in x 63 in 2 79 x 1 6 m Platform extension length 105 in 2 67 m Drive speeds Stowed maximum 3 5 mph 5 63 km h Platform raised maximum 0 3 mph 40 ft 90 sec 0 48 km h 12 2 m 90 sec Maximum hydraulic pressure functions 3500 psi 241 bar Tire size 26x12D380 Maximum side slope rating stowed position 40 22 Maximum slope rating stowed position 40 22 Note Slope rating is subject to gro...

Page 54: ...h x width 110 in x 63 in 2 79 x 1 6 m Platform extension length 105 in 2 67 m Drive speeds Stowed maximum 3 5 mph 5 63 km h Platform raised maximum 0 3 mph 40 ft 90 sec 0 48 km h 12 2 m 90 sec Maximum hydraulic pressure functions 3500 psi 241 bar Tire size 26x12D380 Maximum slope rating stowed position 35 19 Maximum side slope rating stowed position 35 19 Note Slope rating is subject to ground con...

Page 55: ...tension length 105 in 2 67 m Drive speeds Stowed maximum 3 5 mph 5 63 km h Platform raised maximum 0 3 mph 40 ft 90 sec 0 48 km h 12 2 m 90 sec Maximum hydraulic pressure functions 3500 psi 241 bar Tire size 26x12D380 Maximum slope rating stowed position 35 19 Maximum side slope rating stowed position 35 19 Note Slope rating is subject to ground conditions with one person in the platform and adequ...

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