3-4
GTH-2506 GTH-3007
Part No. 57.4400.9220GT
August 2018
Section 3 • Scheduled Maintenance Procedures
Maintenance Inspection Report
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
·
Make copies of this report to use for
each inspection.
·
Select the appropriate checklist(s) for
the type of inspection to be performed.
Daily or 8 hours
Inspection:
A
Quarterly or 250 hours
Inspection:
A+B
Semi-annually or 500 hours
Inspection:
A+B+C
Annually or 1000 hours
Inspection:
A+B+C+D
2 Years or 2000 hours
Inspection:
A+B+C+D+E
·
Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the step-by-step procedures in
this section to learn how to perform
these inspections.
· If any inspection receives an “N”, tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the “R” box.
Checklist A
Y N R
A-1 Manuals and decals
A-2 Pre-operation inspect
A-3 Function tests
A-4 Lubricate the boom
A-5 Engine maintenance
A-6 Safety devices
Perform after 40 hours:
A-7 30 day service
Perform after 100 hours:
A-8 Axle maintenance
Perform after 200 hours:
A-9 Axle maintenance
Perform every 200 hours:
A-10 Axle maintenance
Checklist B
Y N R
B-1 Electrical wiring
B-2 Exhaust system
B-3 Tires and wheels
B-4 Hydraulic oil
B-5 Boom wear pads
Perform every 300 hours:
B-6 Axle maintenance
Checklist C
Y N R
C-1 Engine maintenance
Checklist D
Y N R
D-1 Forks
D-2 Hydraulic return filter
D-3 Engine maintenance
D-4 Axle maintenance
D-5 Inspect the engine
air filter
Perform every year:
D-6 Engine maintenance
Checklist E
Y N R
E-1 Hydraulic oil
Perform every 2 years:
E-2 Engine maintenance
Perform every 3000 hours:
E-3 Engine maintenance
Perform every 6000 hours:
E-4 Engine maintenance
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
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