3 - 126
S-100 • S-105 • S-120 • S-125
Part No. 1268494
March 2017
Section 3 • Repair Procedures
Fuel and Hydraulic Tanks
11-1
Fuel Tank
How to Remove the Fuel Tank
Explosion and fire hazard.
Engine fuels are combustible.
Remove the fuel tank in an open,
well-ventilated area away from
heaters, sparks, flames and
lighted tobacco. Always have an
approved fire extinguisher within
easy reach.
Explosion and fire hazard. Never
drain or store fuel in an open
container due to the possibility of
fire.
1 Remove the fixed engine side turntable cover.
See 5-1,
How to Remove a Fixed Turntable
Cover
.
2 Tag, disconnect and plug the fuel supply and
return hoses. Cap the fittings on the fuel tank.
3 Remove the fuel filler cap from the tank.
4 Using an approved hand-operated pump, drain
the fuel tank into a suitable container. See
capacity specifications.
Explosion and fire hazard.
When transferring fuel, connect
a grounding wire between the
machine and pump or container.
Note: Be sure to only use a hand operated pump
suitable for use with diesel fuel.
5 Remove the fuel tank hold down strap retaining
fasteners. Remove the straps from the fuel
tank.
6 Support and secure the fuel tank to an
appropriate lifting device.
7 Remove the fuel tank from the machine.
Crushing hazard. The fuel tank
may become unbalanced and fall
if it is not properly supported and
secured to the lifting device.
Component damage hazard.
The fuel tank is plastic and may
become damaged if it is allowed to
fall.
Note: Clean the fuel tank and inspect
for cracks and other damage before installing.
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