Service and Repair Manual
September 2015
Primary Boom Components
28
Z-34/22 Bi-Energy
Part No. 1268515
7 Support and slide the extension tube out of
the outer primary boom tube. Place the
extension boom tube on blocks for support.
Crushing hazard. The boom
tubes could become
unbalanced and fall if not
properly supported by the
overhead crane.
Note: During removal, the overhead crane strap
will need to be carefully adjusted for proper
balancing.
8 Remove the external snap rings from the
extension cylinder rod-end pivot pins at the
platform end of the extension tube. Use a soft
metal drift to remove the pins.
9 Support and slide the extension cylinder out of
the base end of the extension tube. Place the
extension cylinder on blocks for support.
Note: During removal, the overhead crane strap
will need to be carefully adjusted for proper
balancing.
10 Remove and label the wear pads from the
extension cylinder.
Note: Pay careful attention to the location of each
wear pad.
4-3 Primary Boom Lift Cylinder
4-3
Primary Boom Lift Cylinder
The primary boom lift cylinder raises and lowers
the primary boom. The primary boom lift cylinder is
equipped with a counterbalance valve to prevent
movement in the event of a hydraulic line failure.
How to R emove the Primary Boom Lift Cyli nder
How to Remove the Primary
Boom Lift Cylinder
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting
this procedure without these
skills and tools could result in
death or serious injury and
significant component damage.
Dealer service is strongly
recommended.
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications,
Hydraulic Hose and Fitting Torque
Specifications.
1 Raise the primary boom enough to access the
primary boom lift cylinder rod-end pivot pin.
2 Raise the secondary boom enough to access
the primary boom lift cylinder barrel-end pivot
pin.
3 Attach a lifting strap from an overhead crane
to the primary boom for support. Do not apply
any lifting pressure.
4 Place a block of wood across the upper
secondary boom to support the cylinder when
the rod-end pivot pin is removed.
Summary of Contents for Z-22 Bi-Energy
Page 63: ...September 2015 Service and Repair Manual Manifolds Part No 1268515 Z 34 22 Bi Energy 51...
Page 99: ...September 2015 Service and Repair Manual 87 Electrical Schematic from serial number 5427 CE...
Page 102: ...Service and Repair Manual September 2015 90 Electrical Schematic from serial number 5427 CE...
Page 103: ...September 2015 Service and Repair Manual 91 Ground Control Box Switch Panel Wiring Diagram...
Page 106: ...Service and Repair Manual September 2015 94 Ground Control Box Terminal Strip Wiring Diagram...
Page 107: ...September 2015 Service and Repair Manual 95 Platform Control Box Wiring Diagram...
Page 110: ...Service and Repair Manual September 2015 98 Power Cable Wiring Diagram...
Page 111: ...September 2015 Service and Repair Manual 99 Drive Contactor Panel Wiring Diagram...
Page 114: ...Service and Repair Manual September 2015 102 Manifold and Limit Switch Wiring Diagram...
Page 119: ...September 2015 Service and Repair Manual 107 Engine Wiring Diagram...
Page 123: ......
