Service and Repair Manual
September 2015
Secondary Boom Components
34
Z-34/22 Bi-Energy
Part No. 1268515
5-1 Secondary Boom
5-1
Secondary Boom
How to Disassembl e the Secondary Boom
How to Disassemble the
Secondary Boom
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting
this procedure without these
skills and tools could result in
death or serious injury and
significant component damage.
Dealer service is strongly
recommended.
Follow the disassembly steps to the point required
to complete the repair. Then re-assemble the
secondary boom by following the disassembly
steps in reverse order.
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications,
Hydraulic Hose and Fitting Torque
Specifications.
1 Lower the boom to the stowed position.
2 Place a lifting device under the front of the
platform.
3 Remove the rear turntable cover.
4 Remove the cable cover from the side of the
jib boom.
5 Remove the wire loom from the cables at the
platform control box.
6 Locate the four cables from the primary boom
cable track to the platform control box.
Number each cable and its entry location at
the platform control box.
7 Open the platform control box.
8 Label and disconnect each wire of the four
cables in the platform control box.
Electrocution/burn hazard.
Contact with electrically charged
circuits could result in death or
serious injury. Remove all rings,
watches and other jewelry.
9 Pull the cables out of the platform control box.
10 Pull all of the electrical cables out of the
plastic cable track. Do not pull out the
hydraulic hoses.
11 Remove the hose clamps from the bottom
side of the primary boom.
12 Tag, disconnect and plug the platform rotator
hydraulic hoses at the union, located on the
bottom side of the primary boom.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
13 Remove the hose clamp from the side of the
primary boom at the pivot end.
14 Remove the drive speed limit switch mounted
on the side of the pivot end of the primary
boom. Do not disconnect the wiring.
15 Attach a strap from an overhead crane to the
pivot end of the primary boom.
Summary of Contents for Z-22 Bi-Energy
Page 63: ...September 2015 Service and Repair Manual Manifolds Part No 1268515 Z 34 22 Bi Energy 51...
Page 99: ...September 2015 Service and Repair Manual 87 Electrical Schematic from serial number 5427 CE...
Page 102: ...Service and Repair Manual September 2015 90 Electrical Schematic from serial number 5427 CE...
Page 103: ...September 2015 Service and Repair Manual 91 Ground Control Box Switch Panel Wiring Diagram...
Page 106: ...Service and Repair Manual September 2015 94 Ground Control Box Terminal Strip Wiring Diagram...
Page 107: ...September 2015 Service and Repair Manual 95 Platform Control Box Wiring Diagram...
Page 110: ...Service and Repair Manual September 2015 98 Power Cable Wiring Diagram...
Page 111: ...September 2015 Service and Repair Manual 99 Drive Contactor Panel Wiring Diagram...
Page 114: ...Service and Repair Manual September 2015 102 Manifold and Limit Switch Wiring Diagram...
Page 119: ...September 2015 Service and Repair Manual 107 Engine Wiring Diagram...
Page 123: ......
