40 Z®-51/
31J
Part No. 1268553GT
October 2020
Service and Repair Manual
10 Remove the pin retaining fasteners from both
sides of the secondary boom lift cylinder rod-
end pivot pin and barrel-end pivot pin. Do not
remove the pins.
11 Attach a strap from an overhead crane to the
lug on the rod end of one of the secondary
boom lift cylinders for support. Do not apply any
lifting pressure.
12 Use a soft metal drift to drive the barrel-end
pivot pin half way out. Lower the barrel end of
the secondary boom lift cylinder and let it hang
down.
13 Use a soft metal drift to drive the rod-end pivot
pin half way out.
14 Remove the secondary boom lift cylinder from
the machine.
15 Repeat steps 11 through 14 for the other
secondary boom lift cylinder.
WARNING
Crushing hazard. The secondary
boom lift cylinder could become
unbalanced and fall when
removed from the machine if
not properly attached to the
overhead crane.
NOTICE
Component damage hazard.
When removing a secondary
boom lift cylinder from the
machine, be careful not to
damage the counterbalance
valve at the barrel end of the
cylinder.
16 Attach a lifting strap from an overhead crane to
the upper pivot for support. Do not lift it.
17 Attach a lifting strap from a second overhead
crane to the number 1 arm at the mid-point
between the upper pivot and mid-pivot.
18 Remove the pin retaining fasteners from the
number 1 arm pivot pins at the mid-pivot and
the upper pivot. Do not remove the pins.
19 Use a soft metal drift to drive both pins out.
20 Remove the number 1 arm from the machine.
WARNING
Crushing hazard. The number 1
arm could become unbalanced
and fall when removed from the
machine if not properly attached
to the overhead crane.
WARNING
Crushing hazard. The upper
pivot could fall when the
number 1 arm is removed from
the machine if not properly
supported by the overhead
crane.
21 Using the overhead crane attached to the
upper pivot, raise the secondary boom
assembly approximately 30 inches / 76 cm.
22 Insert a 4 x 4 x 11 inch / 10 x 10 x 28 cm block
between the number 2 arm and the boom rest.
Then lower the secondary boom assembly onto
the block.
WARNING
Crushing hazard. The secondary
boom assembly could fall if not
properly supported by the 4 x 4 x
11 inch / 10 x 10 x 28 cm block.
23 Pull all of the cables and hoses out through the
upper pivot.
NOTICE
Component damage hazard.
Cables and hoses can be
damaged if they are kinked or
pinched.
Secondary Boom Components
Summary of Contents for Z-51/30J
Page 62: ...52 Z 51 31J Part No 1268553GT October 2020 Service and Repair Manual Manifolds...
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Page 71: ...October 2020 Part No 1268553GT Z 51 31J 61 Service and Repair Manual Manifolds...
Page 99: ...October 2020 Part No 1268553GT Z 51 31J 89 Service and Repair Manual Hydraulic Symbols Legends...
Page 106: ...October 2020 Service and Repair Manual 96 Platform Control Box Wiring Diagram Options...
Page 110: ...October 2020 Service and Repair Manual Electrical Schematic Options 100...
Page 111: ...October 2020 Service and Repair Manual 101 Electrical Schematic AS...
Page 112: ...102 Z 51 31J Part No 1268553GT October 2020 Service and Repair Manual Electrical Schematic AS...
Page 113: ...October 2020 Service and Repair Manual Electrical Schematic AS 103 Z 51 31J Part No 1268553GT...
Page 114: ...October 2020 Service and Repair Manual Electrical Schematic AS 104...
Page 115: ...October 2020 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram AS 105...
Page 118: ...October 2020 Service and Repair Manual 108 Ground Control Box Switch Panel Wiring Diagram AS...
Page 119: ...October 2020 Service and Repair Manual 109 Platform Control Box Wiring Diagram AS...
Page 122: ...October 2020 Service and Repair Manual 112 Platform Control Box Switch Panel Wiring Diagram AS...
Page 123: ...October 2020 Service and Repair Manual 113 Electrical Schematic CE...
Page 124: ...October 2020 Service and Repair Manual Electrical Schematic CE 114 Z 51 31J Part No 1268553GT...
Page 125: ...October 2020 Service and Repair Manual Electrical Schematic CE 115 Z 51 31J Part No 1268553GT...
Page 126: ...October 2020 Service and Repair Manual 116 Electrical Schematic CE...
Page 127: ...October 2020 Service and Repair Manual 117 Ground Control Box Terminal Strip Wiring Diagram CE...
Page 130: ...October 2020 Service and Repair Manual 120 Ground Control Box Switch Panel Wiring Diagram CE...
Page 131: ...October 2020 Service and Repair Manual 121 Platform Control Box Wiring Diagram CE...
Page 134: ...October 2020 Service and Repair Manual 124 Platform Control Box Switch Panel Wiring Diagram CE...
Page 135: ...October 2020 Service and Repair Manual 125 Electrical Schematic Deutz TD 2 2 L3 Models CE...
Page 142: ...132 Hydraulic Schematic October 2020 Service and Repair Manual...
Page 143: ...Hydraulic Schematic October 2020 Service and Repair Manual 133 Z 51 31J Part No 1268553GT...