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Construction 

 

Fig. 1: Storage Box 220 in opened state (as an example)

 

1   Outer container 
2   Inner container 
3   Cover with PyroBubbles® PE filler pads 
4   Stacking corner 
5   Interspace with PyroBubbles® fill 
6   Toggle catch (lockable) 

7   lifting grip  

Helical torsion spring (not at Storage Box 
520) 

Lid  support  (only  for  Storage  Boxes  220, 
280 and 520) 

10   Bracket  for  lid  support  (only  for  Storage 

Boxes 220, 280 and 520) 

 

 

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3

 

4

 

5

 

10

 

9

 

8

 

7

 

6

 

Summary of Contents for PyroBubbles Storage Box 220

Page 1: ...orage Box 30 PyroBubbles Storage Box 90 PyroBubbles Storage Box 220 PyroBubbles Storage Box 280 PyroBubbles Storage Box 520 for lithium ion and lithium metal cells and batteries Read these instructions carefully before use and retain for future reference ...

Page 2: ...s for storage with hazardous content 7 3 2 Packaging the hazardous goods 7 3 2 1 Safety Instructions 7 3 2 2 Workflow 8 3 3 Removing the hazardous goods 9 3 3 1 Safety Instructions 9 3 3 2 Work procedure 9 3 4 Transporting the container 10 3 4 1 Safety Instructions 10 3 4 2 Transport instructions 10 4 Maintenance and Repair 11 4 1 Maintenance 11 4 1 1 Safety instructions 11 4 1 2 Maintenance and C...

Page 3: ...ensions of container in mm L x W x H 363 x 213 x 395 563 x 413 x 395 1013 x 563 x 395 1013 x 743 x 373 1245 x 1045 x 400 Ground clear ance in mm 150 120 Content of inner containers in L 30 90 220 280 520 Load capacity in kg 100 200 400 400 400 Net weight in kg including PyroBubbles Painted galva nized 71 86 115 122 196 206 234 247 300 315 Stackable triple no Outer container Steel Inner container S...

Page 4: ...er with PyroBubbles PE filler pads 4 Stacking corner 5 Interspace with PyroBubbles fill 6 Toggle catch lockable 7 lifting grip 8 Helical torsion spring not at Storage Box 520 9 Lid support only for Storage Boxes 220 280 and 520 10 Bracket for lid support only for Storage Boxes 220 280 and 520 1 2 3 4 5 10 9 8 7 6 ...

Page 5: ...rge quantities of toxic and flammable gases formed can lead to severe fire events This intense release of heat can consequently cause thermal runaway in the adjacent cells so that under certain circumstances the entire battery reacts The escaping gases include carbon monoxide CO hydrogen H2 carbon dioxide CO2 and oxygen O2 It is also possible that hydrogen fluoride HF escapes which can react with ...

Page 6: ...hermal insulation 3 Use Caution Before each use check the integrity of the storage container and the filler material 3 1 Storage 3 1 1 Safety Instructions Danger Danger of poisoning due to toxic partially odourless gases Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway leave the haz ardous area as quickly as possible Danger Danger of explosion...

Page 7: ...ger Risk of poisoning due to toxic substances escaping from cells or batteries Injuries ranging from severe to fatal Wear protective equipment suitable for the respective hazmat Warning Hazards due to electric voltage Injuries ranging from severe to fatal Cover the terminals of the battery with electrically insulating materials Wear adequate electrically insulating protective equipment Caution Ris...

Page 8: ... state 5 Place the hazardous substance into the inner container Optional Fill all cavities in the inner container with PE filler pads Caution The hazardous substance placed into the container must not protrude beyond the edge of the inner container 6 Model Storage Box 220 280 and 520 firmly hold the lid with and remove the lid sup port 9 from the bracket 10 7 Model Storage Box 30 280 Close the lid...

Page 9: ...om severe to fatal In the event of electrolyte leaking from the cells or batteries or a thermal runa way the storage container must be opened only by personnel wearing protec tive equipment appropriate to the type of hazardous substance involved Warning Danger of explosion due to explosive gases Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway...

Page 10: ...hin the working area of the lifting gear 3 4 2 Transport instructions Make sure that the storage containers are properly closed by means of the toggle catches To increase static friction non slip mats must be placed beneath the feet of the storage con tainer The load is secured by lashing it down with tie down straps which are strapped across the lid Caution The storage container is not suitable f...

Page 11: ...w no visual changes and the granules are odour neutral Damaged PE filler pads must be replaced 4 2 Repairs Do not continue using damaged storage containers Repairs shall be made exclusively by spe cialists authorized by the manufacturer 5 Waste Disposal Environmental Protection The materials used in manufacturing the storage container are recyclable and can be recycled through commonly available r...

Page 12: ...h parts may under circumstances influence the specified design features of the container We neither assume nor accept any warranty and or liability for any damages whatsoever aris ing from the use of non original parts and accessories 7 Contact Information Genius Technology GmbH Am Theresenhof 2 15834 Rangsdorf 49 0 3375 24 609 80 info genius group de www genius group de 8 Customer Service The cus...

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