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5

 

 

2

 

Safety Instructions 

2.1

 

Proper intended use 

The storage container is used for storing lithium-ion and lithium-metal cells and batteries. The 
storage container shall be used only in an undamaged and unmodified condition. The integrity 
of the storage container shall be checked before each use.

 

2.2

 

Hazard potential of lithium ion cells and batteries 

With today's manufacturing standards, it can be assumed that lithium-ion cells and batteries, 
when properly used and handled, are safe. However, damage can lead to an irreversible, de-
structive reaction, a so-called thermal runaway. Such damage could be, for example:

 

 

mechanical damage

 

 

heat stress

 

 

overcharging

 

 

outer short circuit

 

 

total discharge

 

 

ageing (dendrite formation)

 

Such damage can cause the cell to heat up, resulting in a decomposition reaction of cell com-
ponents. This decomposition reaction in turn leads to further heating, which then causes the 
decomposition process to accelerate in an uncontrolled manner. In combination with the high 
temperatures of the cell, the large quantities of toxic and flammable gases formed can lead to 
severe fire events. This intense release of heat can consequently cause thermal runaway in the 
adjacent cells, so that under certain circumstances the entire battery reacts.

 

The escaping gases include carbon monoxide (CO), hydrogen (H

2

), carbon dioxide (CO

2

) and 

oxygen (O

2

). It is also possible that hydrogen fluoride (HF) escapes, which can react with the 

air humidity to form hydrofluoric acid. If the escaping reaction gas does not ignite, it can mix 
with the air oxygen to form an explosive atmosphere. 

 

Due to the high hazard potential ensuing from damage that may not always be visible from the 
outside,  we  recommend  that  batteries  with  unknown  condition  should always  be  stored  in 
corresponding safety containers.

 

2.3

 

Information about PyroBubbles® 

PyroBubbles®

 

are multi-cellular hollow glass spheres, which are not hazardous in their solid 

form (delivery condition). Continuous contact with high concentrations of respirable dust can 
impair lung functioning. The general dust limits of 1.25 mg/m

3

 for respirable (A dust) and 10 

mg/m

3

 for inhalable (I dust) fractions must be observed. An individual time-weighted average 

must not exceed the value of 3 mg/m

3

 for the A-dust fraction. 

 

 

 

Summary of Contents for PyroBubbles Storage Box 220

Page 1: ...orage Box 30 PyroBubbles Storage Box 90 PyroBubbles Storage Box 220 PyroBubbles Storage Box 280 PyroBubbles Storage Box 520 for lithium ion and lithium metal cells and batteries Read these instructions carefully before use and retain for future reference ...

Page 2: ...s for storage with hazardous content 7 3 2 Packaging the hazardous goods 7 3 2 1 Safety Instructions 7 3 2 2 Workflow 8 3 3 Removing the hazardous goods 9 3 3 1 Safety Instructions 9 3 3 2 Work procedure 9 3 4 Transporting the container 10 3 4 1 Safety Instructions 10 3 4 2 Transport instructions 10 4 Maintenance and Repair 11 4 1 Maintenance 11 4 1 1 Safety instructions 11 4 1 2 Maintenance and C...

Page 3: ...ensions of container in mm L x W x H 363 x 213 x 395 563 x 413 x 395 1013 x 563 x 395 1013 x 743 x 373 1245 x 1045 x 400 Ground clear ance in mm 150 120 Content of inner containers in L 30 90 220 280 520 Load capacity in kg 100 200 400 400 400 Net weight in kg including PyroBubbles Painted galva nized 71 86 115 122 196 206 234 247 300 315 Stackable triple no Outer container Steel Inner container S...

Page 4: ...er with PyroBubbles PE filler pads 4 Stacking corner 5 Interspace with PyroBubbles fill 6 Toggle catch lockable 7 lifting grip 8 Helical torsion spring not at Storage Box 520 9 Lid support only for Storage Boxes 220 280 and 520 10 Bracket for lid support only for Storage Boxes 220 280 and 520 1 2 3 4 5 10 9 8 7 6 ...

Page 5: ...rge quantities of toxic and flammable gases formed can lead to severe fire events This intense release of heat can consequently cause thermal runaway in the adjacent cells so that under certain circumstances the entire battery reacts The escaping gases include carbon monoxide CO hydrogen H2 carbon dioxide CO2 and oxygen O2 It is also possible that hydrogen fluoride HF escapes which can react with ...

Page 6: ...hermal insulation 3 Use Caution Before each use check the integrity of the storage container and the filler material 3 1 Storage 3 1 1 Safety Instructions Danger Danger of poisoning due to toxic partially odourless gases Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway leave the haz ardous area as quickly as possible Danger Danger of explosion...

Page 7: ...ger Risk of poisoning due to toxic substances escaping from cells or batteries Injuries ranging from severe to fatal Wear protective equipment suitable for the respective hazmat Warning Hazards due to electric voltage Injuries ranging from severe to fatal Cover the terminals of the battery with electrically insulating materials Wear adequate electrically insulating protective equipment Caution Ris...

Page 8: ... state 5 Place the hazardous substance into the inner container Optional Fill all cavities in the inner container with PE filler pads Caution The hazardous substance placed into the container must not protrude beyond the edge of the inner container 6 Model Storage Box 220 280 and 520 firmly hold the lid with and remove the lid sup port 9 from the bracket 10 7 Model Storage Box 30 280 Close the lid...

Page 9: ...om severe to fatal In the event of electrolyte leaking from the cells or batteries or a thermal runa way the storage container must be opened only by personnel wearing protec tive equipment appropriate to the type of hazardous substance involved Warning Danger of explosion due to explosive gases Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway...

Page 10: ...hin the working area of the lifting gear 3 4 2 Transport instructions Make sure that the storage containers are properly closed by means of the toggle catches To increase static friction non slip mats must be placed beneath the feet of the storage con tainer The load is secured by lashing it down with tie down straps which are strapped across the lid Caution The storage container is not suitable f...

Page 11: ...w no visual changes and the granules are odour neutral Damaged PE filler pads must be replaced 4 2 Repairs Do not continue using damaged storage containers Repairs shall be made exclusively by spe cialists authorized by the manufacturer 5 Waste Disposal Environmental Protection The materials used in manufacturing the storage container are recyclable and can be recycled through commonly available r...

Page 12: ...h parts may under circumstances influence the specified design features of the container We neither assume nor accept any warranty and or liability for any damages whatsoever aris ing from the use of non original parts and accessories 7 Contact Information Genius Technology GmbH Am Theresenhof 2 15834 Rangsdorf 49 0 3375 24 609 80 info genius group de www genius group de 8 Customer Service The cus...

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