GENTRON G3500LPG, Owner'S Manual

Page 1: ...I EN I RDN Owner s Manual 3500W PROPANE r_FNERATOR Pleaseread Slidsavethese listruetJelis HAVEQUESTIONS ORNEEDSERVICE DONOTRETURNTOSTORE PL_SE CALL TOLL FREE 888 896 6881 www GentronUSA com ...

Page 2: ...er partly enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO al...

Page 3: ...tenance 23 Installation 24 Compliance 26 Specifications 27 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OF YOUR WARRANTY GENTRON WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS 2 ...

Page 4: ... business hours at the service center location and the avaitibility of replacement parts All decisions of Gentron with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return item to the re...

Page 5: ...nauthorized repair or alterations Repair and transportation costs of merchandise determine not to be defective Costs assoiciated with assembly required oil adjustments or other installation and start up costs Merchandise sold by Gentron which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply ANY ...

Page 6: ...ns Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSiBiLiTY OF PERSONAL INJURY OR DEATH iF iNSTRUCTiONS ARE NOT FOLLOWED CAUTION CAUTIONS iNDICATE A POSSiBiLiTY OF EQUIPMENT DAMAGE iF iNSTRUCTiONS ARE NOT FOLLOWED NOTE NOTES GIVE HELPFUL INFORMATION WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE ...

Page 7: ...s oil and fuel Attempting to start the engine without oil wilt ruin the engine and void the warranty Work in well ventilated area Keep cigarettes flames or sparks away from the work area or where fuel is stored WARNING PROPANE IS EXTREMELY FLAMMABLE AND iS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CHILDREN Propane fuel and fumes are flammable and potentially explosive Use proper fuel...

Page 8: ...hot engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM H...

Page 9: ...larized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoi...

Page 10: ... electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep alt electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connecti...

Page 11: ... turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally Store idle gene...

Page 12: ...tenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER Installation Ensure installation meets all applicable safety and local and national electrical codes Have i...

Page 13: ...gth of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanical Always make ...

Page 14: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediate...

Page 15: ...ly UL approved cords having the correct gauge and length according to the following table Nameplate Amps fuji load Cord Lengths 0 ft 50 ft 50 ft 100 ft 100 ft 150 ft 150 ft 200 ft 0 5 16 AWG 16 AWG 12 AWG 12 AWG 5 1 8 16 AWG 14 AWG 10 AWG 8 1 12 14 AWG 12 AWG 12 1 15 12AWG 10 AWG 15 20 10 AWG 10 AWG 14 ...

Page 16: ...Owner s anual Battery This product does not need a battery 15 ...

Page 17: ...ropane Cylinder NOTE This is your common propane BBQ cylinder Propane Intake Valve Step 1 Step 2 Insert hose connection to generator and tighten Insert other end of hose to the propane cylinder tighten Generator Propane Hose Included 16 ...

Page 18: ...UTION PRIOR TO FIRST USING THE GENERATOR THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W 30 GRADE ENGINE OIL TO DO SO UNSCREW AND REMOVE THE ENGINE S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE FILL THE ENGINE S CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE 17 ...

Page 19: ...t the propane hose from the bottle to the machine Move the choke lever to the START position Turn the valve on the propane bottle all the way open Turn the engine switch to the ON position Turn the fuel valve to the START position Press the PURGE button for 3 seconds 18 ...

Page 20: ...Owner _s anual Operation cont d Starting Instructions Pull the recoil starter to start the engine Move the choke lever to the RUN position Turn the fuel valve to the RUN position 19 ...

Page 21: ... LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT GENTRON IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets NOTE THE GENERATOR FEATURES AN AC NON FUSE CIRCUIT BREAKER TO PROTECT THE AC CIRCUIT IN CASE ...

Page 22: ...quipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals CAUTION MAKE SURE TO CONNECT THE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE GENERATOR 3 Disconnect the electrical powered tools power cord from the generator ...

Page 23: ...e insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the spark plug is seated tighten with a spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer NOTE THE SPARK PLUG ...

Page 24: ...n If an engine problem occurs have it checked by a qualified service technition before further use Do not use damaged equipment Before each use make sure the engine s oil and fuel levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving part...

Page 25: ... LIFTING OR HOiSTiNG EQUIPMENT WHEN MOVING iT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling air is readily available Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy...

Page 26: ... the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector on the generator power panel picture below to a grounding rod picture below It must be driven at least 24 deep into the earth Soil The grounding rod must b...

Page 27: ...te This certificate of conformity does not cover small non road engines imported prior to the effective date of the certificate SMALL NON ROAD ENGINE FAMILY 5JDGS 3892GA This certificate of conformity is conditional upon compliance of said manufacturer with the averaging banking and trading provisions of 40 CFR Part 90 Subpart C both during and after model year production Failure to comply with th...

Page 28: ...pring grounded One 120 240V AC twist lock outlet DO electrical 12V 8 3 A Gasoline engine Horsepower 6 5 Type 4 cycle OHV air cooled recoil start Displacement 196cc Oil capacity 1 1 6 quart 1 1 liter EPA approved yes Type Propane Fuel Capacity Running time 20 hrs approx on 5 gaW201bs of fuel Fuel gauge none E Weight Approximate weight 105 Ibso 27 ...