Genuine Scooter Company Hooligan 170i, Owner'S Manual

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Page 2: ...or death Precautionary measures are required Important instructions and precautionary rules to avoid damage to the vehicle Non observance can lead to an unsafe vehicle condition CAUTION NOTE Special i...

Page 3: ...is the primary resource for information parts and service If you have any questions please ask your dealer for assistance This owner s manual contains important maintenance information The efficiency...

Page 4: ...23 Lamp Signal Light 23 Switches 23 Fuel 23 Catalyst 24 Notation for operation and riding 25 Starting the engine 25 Warming up the engine 26 Brake operation 27 Engine initial run in 28 Parking vehicl...

Page 5: ...ter Motorcycle Noise Regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person othe...

Page 6: ...ule or as otherwise necessary to keep your scooter in a safe operating condition If you notice any leaks or notice odd sensations such as vibration immediately stop your vehicle Properly load your sco...

Page 7: ...nty condition please check with your dealer 2 PROCEDURE OF THE WARRANTY a The customer must maintain scooter periodically according to GENUINE user s book and keep the complete maintenance record b Th...

Page 8: ...e linings clutch lining springs V belt CVT rollers fuses air filter elements oil filter fuel filter 2 Material of periodic maintenance and inspection such as fuel lubricant and fluid 3 Any costs cause...

Page 9: ...lified before your ride NEVER lend your scooter to an inexperienced rider 3 Many automobile scooter accidents happen because the automobile driver does not see the motorcyclist Make yourself conspicuo...

Page 10: ...he floorboards while riding A passenger should hold on to the scooter or the feet on then passenger foot pegs 7 Never leave your scooter unattended with the engine running 8 Moderate your speed when r...

Page 11: ...Hooligan Parts location LOW BEAM BEAM HIGH BEAM TURN SIGNAL THROTTLE GRIP FRT BRAKE DISK SIDE STAND MAIN STAND SEAT REAR RACK AIR CLEANER REAR LAMP...

Page 12: ...IDENTIFICATION 1 Engine No is located stamped on the rear side of the left crankcase Record your Engine Serial Number _________________________...

Page 13: ...DENTIFICATION 2 Vehicle Identification Number VIN is located stamped inside the rear battery cover Record your Vehicle Identification Number ___________________________________________________________...

Page 14: ...be removed in this position 2 The power is ON engine can be started the key can not be removed in this position 3 The handle bar is locked at this position 4 Push turn counterclockwise to open the se...

Page 15: ...s a test l IF EMS light illuminates during operation please contact your GENUINE dealer to inspect and determine cause 4 ENGINE OIL CHANGE light l Light will illuminate every 1875 miles as a reminder...

Page 16: ...peed can change unit by km h or mile h display mode ODO or TRIP B Operating instruments function mode key display SELECT ADJUST result Vehicle speed ON km Click Mile mile Click Km ODO TRIP switching O...

Page 17: ...ress to turn signal off 3 Horn Button When the horn button is pressed the horn will sound 4 ENGINE RUN OFF Switch Press lower part to stop the engine and press upper part to run the engine 5 STARTER B...

Page 18: ...ring turn the handle all the way to left and turn the key from to then remove the key NOTE Do not turn the key to while riding The scooter loss of control will occur SEATLOCK Push the key and turn cou...

Page 19: ...FUEL TANK CAP l Insert the key into ignition switch and keep in position Push the key and turn clockwise to open the fuel cap l Push the cap forward to lock it...

Page 20: ...ng weight is 5 KGS 2 If engine has been operating over a long time The luggage compartment become hot Do not put luggage in the temperature 3 Do not put important or fragile goods for security reason...

Page 21: ...ricate if necessary 23 ENGINE OIL Check the oil level daily fill as required with JASO MB 15W40 19 TIRE Check tire pressure inspect for tire wear 22 CONTROLLER GAUGE CABLE Check if smooth operation Ad...

Page 22: ...ove will only take a few minutes to check and in the long run can save time expense and possible your life 1 Front Rear brake levers Inspect the free play of levers Make sure the function is well Plea...

Page 23: ...7 Please go to the GENUINE Dealer when this brake needed repairing BRAKE FLUID LEAKAGE INSPECTION Hold the brake level for few minutes to check if there is any fluid leaks from the hose connector or m...

Page 24: ...level l Engine oil specification ONLY USE JASO MB 15W40 oil in your scooter JASO MB oils are specifically designed for scooters Scooters operate at high rpm when you are travelling near maximum speed...

Page 25: ...keep dust away from the engine and also protect it against wearing out Please ask the dealer to check clean the filter periodically or by yourself ref page 35 Wet paper filter element Note Don t forg...

Page 26: ...speed should take into consideration before adjusting The normal tire pressure Front 30 psi Rear 30 psi 2 SIMPLE CHECK Check the tire appearance before riding Please ask your dealer for repairing or...

Page 27: ...all other indicator lights working well SWITCHES Make sure the switch of head lamp turn signal lamp brake lamp horn start button and over take lamp working well FUEL Be sure sufficient fuel in tank T...

Page 28: ...from flammable material pedestrians or children to avoid danger due to hot exhaust 2 ONLY use unleaded fuel 3 Don t try to turn off the main switch when riding 4 Don t try to ride idle or park on the...

Page 29: ...hdrawn from the ground before riding otherwise dangerous situation may occur due to your ignore STARTING ENGINE 1 Turn the main switch to 2 When the throttle is totally loosed hold the brake lever and...

Page 30: ...g l Scooter riding after warning up the engine 1 Hold the brake lever and push down the central stand 2 Adjust the angle of rear view mirrors within visible field 3 Try the function of signal light be...

Page 31: ...dden stop will cause sliding or falling down 2 Use the braking carefully while you are turning improper use of brake may cause sliding 3 Slow down the speed when riding on the iron plate railway track...

Page 32: ...ses high temperature in the engine Please read careful and read the following information 1 0 95 miles Avoid over 1 2 throttle operation Cool down the engine 5 10 min hour Do not operate the vehicle a...

Page 33: ...our scooter away from the child pedestrians if the muffler is hot Do not park your scooter on a slop or soft ground to avoid falling down 2 This scooter is optionally equipped with side stand safety s...

Page 34: ...hould be cleaned and or replaced frequently or this can result in faster deterioration of the engine Please contact your authorized Genuine dealer for your service cycle Note 1 To make sure the engine...

Page 35: ...liders etc for wear Replace as needed De glaze clutch pads replace if necessary Replace Transmission Variator Clutch Check function of clutch rollers sliders clean if necessary Tire Check balance dama...

Page 36: ...m if necessary Exhaust System Check for leakage Tighten any loose mounts or replace the exhaust gasket if necessary ISC Valve Check ISC function Idle speed 1700 100 when warm EMS Check all sensor func...

Page 37: ...el Procedures of changing the air element 1 Take off the cover of filter 2 Draw the core of filter 3 Clean and dry by air compressor or replace it if necessary 4 Put the cover back carefully to make s...

Page 38: ...k plug recommend you to use the same or equivalent specification as original PGO manufactured refer to Specification Chapter n Spark plug gap 0 6 0 7mm for general model n Torque 1 2kgf m When checkin...

Page 39: ...ront brake 10 20 mm b Rear brake 10 20 mm Adjust the nut if necessary NOTE An incorrect free play implies risks in the brake system Do not drive a motorcycle with the free play incorrect and contact a...

Page 40: ...ake system and may cause the brake out of control Please check the brake fluid level all the time and refill it if necessary 1 When checking the oil level please turn the handle bar assuring the brake...

Page 41: ...ers FRONT FORK CHECK NOTE In order to avoid falling down please park you scooter firmly will be safe 1 Eyes checking If any scratched broken or leaking inside the pipe by vision 2 Function check Park...

Page 42: ...P 2 Battery wire connection n Red wire connect to positive pole Black wire connect to negative pole n Negative there are 3 black wires shall all connected to battery otherwise you can t start the eng...

Page 43: ...d out turn off the main switch and related switches replace a correct fuse then turn on and check the circuit function please contact with your dealers if the problem remains NOTE Do not use a higher...

Page 44: ...start system lubrication system lubricant capacity replace 4 stroke forced air cooling single 168 9 c c electric only separated pump JASO MB 15W40 1 0 L 0 8L spark plug NGK C7RHSA NGK clutch type DRY...

Page 45: ...e Tank capacity UNLEADED 6 0L TIRE size front rear 120 70 12 130 70 12 ELECTRIC ignition generator EMS Transistor BATTERY TYPE capacity YTX9 BS BULBS head lamp HI LO rear lamp stop lamp signal lamp FR...

Page 46: ...800 27 000 3 600 28 800 5 400 30 600 7 200 32 400 9 000 34 200 10 800 36 000 12 600 37 800 14 400 39 600 16 200 41 400 18 000 43 200 19 800 45 000 21 600 46 800 23 400 48 600 Please decrease maintenan...

Page 47: ...pen an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between yo...