GENUINE Buddy 125, User Manual

Page 1: ...tion required to safely operate and maintain your scooter Please read the entire manual before operating your scooter The Buddy comes in three different engine configurations The Buddy 50 has a 2 stroke 50cc engine the Buddy 125 has a 4 stroke 125cc engine and the Buddy 150 has a 4 stroke 150cc engine and Buddy 170 has a 4 stroke 170cc EMS engine Please be aware of your scooter s engine configurat...

Page 2: ...2 Engine Oil 22 Air Cleaner 23 Tire 24 Catalytic Converter 25 Important Notes for Operation Riding 26 Starting the Engine 26 Warming up the Engine 27 Engine Break in 28 Periodic Maintenance 29 Periodic Maintenance Table 29 The Air Cleaner 31 The Spark Plug 32 Brake Adjustment 33 Rear Brake Check 33 Front Brake Check 33 Brake Fluid Check 33 Front Fork Check 34 Fuel draining device 35 EMS quick diag...

Page 3: ...3 Name Telephone Address Model Displacement C C Engine NO Vin NO GENUINE Warranty Card Customer Signature Dealer Signature ...

Page 4: ...ve clothing Don t ride in another motorist s blind spot 4 Obey all national and local laws and regulations Excessive speed is a factor in many accidents Obey speed limits and NEVER travel faster than conditions safely allow Signal before you make a turn or lane change Your size and maneuverability can surprise other motorists 5 Don t let other motorists surprise you Use extra caution at intersecti...

Page 5: ...n 30 days after purchase then the warranty is effective B Warranty period For the detail warranty condition please check with your dealer 2 PROCEDURE OF THE WARRANTY A The customer must maintain scooter periodically according to GENUINE user s book and keep the complete maintenance record B The dealer shall check the warranty card periodically maintenance record license card for the customer C Onl...

Page 6: ...g battery bulbs rubbers cables screws piston rings spark plugs gaskets brake pads brake linings clutch lining springs V belt CVT rollers fuses air filter elements oil filter fuel filter 2 Material of periodic maintenance and inspection such as fuel lubricant and fluid 3 Any costs caused by the break down of the scooter including telephone bill travel fee transportation fee rental fee fines 4 INTER...

Page 7: ...7 ...

Page 8: ...8 ...

Page 9: ...Buddy is equipped with cell phone charging seat as right figure shown 2 Before using it please read the warning labels first and obey it 3 The fuse 1A is located inside the Windshield as shown CHARGING SEAT 1A FUSE ...

Page 10: ... rear side of the left crankcase 50 CC 100 125 150 170 CC NOTE 1 The first two digits designate model type the others are production serial numbers Your dealer may need this number for ordering replacement parts Please write down the Engine Number for reference ...

Page 11: ... located stamped inside the inner front cover NOTE The first nine digits are model type the last eight digits are production serial numbers Your dealer may need this number for ordering replacement parts Please write down the VIN for reference ...

Page 12: ...ight is on Tail light is on The key cannot be pulled out from this position All the power is cut off The key can be pulled out from this position All the power is cut off and the handlebar is locked in this position To open seat PUSH THE KEY AND TURN COUNTERCLOCKWISE Seat can be opened no matter which position the key is set ON or OFF or position ...

Page 13: ...m switch is set on HI this indicator will be lit 3 Oil Warning Indicator Check fill engine oil immediately 4 Speedometer 5 Fuel Gauge The fuel gauge shows the approximate fuel supply available At F full there are approximately 1 6 gallons 6 3 liters including the reserve supply When the meter pointer reaches the first point of the red band refill the tank as soon as possible ...

Page 14: ... on Lo The low beam is on 2 Turn Signal Switch Move to to signal a left turn to signal a right turn Press to turn signal off 3 Horn Button Press to sound horn 4 Starter Button The starter button is below the headlight switch Press to operate starter motor ...

Page 15: ...d PGO dealer to inspect the EMS in detail HIGH BEAM INDICATOR BLUE When the HI LO beam switch is set on HI this indicator will light on SPEED INDICATOR The fuel gauge shows the approximate fuel supply available At F full there are 6 3 liters approximately Including the reserve supply When the meter pointer reaches to the first point of the red band refill the tank as soon as possible ODO meters wh...

Page 16: ...w beam is on 2 Turn Signal Switch Move to to signal a left turn to signal a right turn Press to turn signal off 3 Horn Button Press to sound horn 4 Starter Button The starter button is below the headlight switch Press to operate starter motor LH switches 1 2 3 RH switches 5 6 4 ...

Page 17: ...ering turn the handlebars all the way to the left and turn the key from to Remove the key Note Do not turn the key to while riding You may lose control of the scooter 5 SEATLOCK Push the key in and turn counterclockwise to open the seat ...

Page 18: ...e key and turn counterclockwise to open the seat and expose the fuel tank cap The cap can now be opened 7 Kick Starter Lever Swing the lever outward Kick the lever down slowly until the gear stops then kick the lever down strongly to start the engine KICK STARTER ...

Page 19: ...aximum load capacity is 11 lbs 5 kg 2 If engine has been operating for a long time the luggage compartment can become hot 3 Be careful when carrying fragile goods in the luggage compartment 4 The luggage compartment may become wet after rain or washing 5 Please lock the luggage compartment when leaving the scooter ...

Page 20: ...th Lubricate if necessary 23 ENGINE OIL Adjustments if necessary Check the oil level according to the request to refill oil 23 TIRES Check pressure and wear 25 CONTROLLER GAUGE CABLE Check for smooth operation Lubricate if necessary BRAKE LEVER HANDLE Check for smooth operation Lubricate if necessary 21 CENTERSTAND Check for smooth operation Lubricate if necessary ASSEMBLY FITTING Check the body p...

Page 21: ...ee play adjustment 3 Apply the brake several times then check that the rear wheel can turn freely when the brake lever is released Front Brake The front brake will function when the right hand lever is squeezed NOTE If the pre riding inspection is not performed severe personal injury or vehicle damage may result Inspect your scooter and perform any needed adjustments or repairs before each ride Th...

Page 22: ...2 Brake Fluid Disk Brake Check the fluid level Refill if necessary Fluid spec FMVSS DOT3 or SAE J1703 3 Disk Brake Pad Please refer to page xx Please consult your dealer when the disk pads need to be replaced Brake Fluid Leakage Inspection Hold the brake lever for a few minutes to check if there are any fluid leaks from the hose connector or master cylinder CAUTION Go to your Genuine Scooters deal...

Page 23: ...adjusting advice if necessary Engine Oil 1 4 stroke engine 125cc 150cc Check engine oil level after engine has been running 2 3 minutes Be sure scooter is on level ground Remove engine oil dipstick wipe off excess oil Replace dipstick remove and check oil level If oil level is below the low warning line add oil 2 2 stroke engine 50cc z Add 2 stroke engine oil into the oil tank ...

Page 24: ...ill keep dust away from the engine and also protect it against wearing out Please check and clean the filter periodically ref page xx 1 4 stroke engine 125cc 150cc Wet paper filter element 2 2 stroke engine 50cc Sponge filter element ...

Page 25: ... even to the outside temperature If not the pressure must be adjusted Load weight and cruising speed should be taken into consideration before adjusting the pressure Standard tire pressure Front 22 psi Rear 25 psi 2 Simple Check Check tire appearance before riding If tires are worn out significantly or damaged punctured by debris do not ride the scooter Contact your dealer for repair 3 Tread Depth...

Page 26: ...s 1 Make sure to park your scooter away from flammable material or pedestrians to avoid contact with the hot muffler cover 2 Only use unleaded gasoline 3 Do not turn off the main switch when riding 4 Do not ride or idle on flammable surfaces 1 Keep your engine in good working condition An improperly tuned engine may cause abnormally high exhaust catalytic converter temperatures ...

Page 27: ...e engine is started Be sure to raise the side stand before riding Starting Engine 1 Turn the main switch to 2 With the throttle at rest hold the brake lever and push the starter button or use the kick starter to start the engine Caution Do not push the starter button for over 5 seconds at a time Use the kick starter to start the engine if the start button is not working properly Prolonged use of t...

Page 28: ...l riding Scooter riding after warming up the engine 1 Hold the brake lever and push down the center or side stand 2 Adjust the rear view mirrors to allow a clear view of what is behind you 3 Test the headlight tail light and turn signals Accelerating 1 Use the throttle grip to control your speed Rotating the throttle grip towards you will increase your speed Rotating the throttle grip away from yo...

Page 29: ...hrottle Cool down the engine 5 10 minutes per hour of riding Avoid cruising at a constant speed 2 95 310 mile Avoid applying more than throttle for extended periods of time Note Change gear 2 stroke 4 stroke engine engine 4 stroke engine oil after 190 mile 3 310 620 mile Avoid applying more than throttle 4 Over 620 mile Avoid applying full throttle for extended periods of time Note Please contact ...

Page 30: ... Clean every3600mile or replace if necessary Air Cleaner Clean replace if necessary Air Filter Clean replace if necessary Gear Oil Replace 90cc total 110cc Disk Drum Brake Check for wear replace if necessary Clutch Shoes Check replace if necessary Rear Brake Arm Check adjust if necessary Tires Check for wear replace if necessary Wheel Bearing Tighten if loose Front Fork Check for leaks functionali...

Page 31: ...lean carbon build up when engine output is reduced Spark Plug Clean or replace when required V Belt Check for wear Replace when necessary Fuel Feeding System Check for cracks or blockage Engine Idle Speed 2T engine 1900 100 rpm 4T engine 1700 100 rpm Carburetor Idle A F Adjustment Check and adjust referring to CO HC Fuel feeding system 170cc Crack and blockage check Replace it if necessary Fuel fe...

Page 32: ...the air filter cover 2 Remove the air filter element 3 Clean air filter element and dry using compressed air Spray with approximately 5 grams motor oil SAE10W30 or replace filter element if necessary 4 Fit the new or clean air filter element and replace the cover carefully to make sure there are no leaks Note Do not start the engine before the air cleaner is assembled or the piston and main case c...

Page 33: ...istance Standard spark plug 125cc 150 cc engine C7HSA NGK 170cc engine C7RHSA NGK 50cc engine BP7HS NGK Spark plug gap 0 6 0 7mm When checking the spark plug clean the surface of the washer and threads before installing Torque 7 2 ft lb 1 2 kg m Changing Gear Oil Change the gear oil after the first 200mile After the initial gear oil change it is recommended to change the gear oil every 3600mile Ge...

Page 34: ...uce air into the brake system and will compromise brake performance Be sure to check the brake fluid level regularly and refill when necessary 1 Check when the handlebars are in a level position 2 Refill with the correct brake fluid Using incorrect brake fluid can damage brake seals causing leaks Standard brake fluid FMVSS DOT3 3 Refill with the same kind of brake fluid Mixing with different brake...

Page 35: ...ound do not ride the scooter and consult with your dealer for service 2 Function check Park the scooter on level ground Hold the handlebars and apply the front brake Push down on the handlebars several times compressing the front fork If the front fork does not compress rebound smoothly consult with your dealer for service ...

Page 36: ...e hose might be bad for starting the engine then you have to 1 Withdraw the rubber cap inside the luggage 2 Turn ON the main key Don t start the engine now 3 Press the drain valve by finger to drain the fuel Not necessary to dismantle the luggage 4 After draining the bad fuel inside the hose then you can start the engine 3 1 ...

Page 37: ...k diagnostic tool plug into the seat below the seat 2 If the EMS led on dashboard doesn t illuminate that means EMS is well working 3 If there is any EMS problem the EMS led will flash to remind you the condition we suggest you to find a PGO dealer to make further inspection for you ...

Page 38: ...haft speed sensor or circuit defect ALWAYS ILLUMINATE ECU defect DON T ILLUMINATE System well 1 LONG 1 SHORT Oil temperature sensor defect 3 LONG 3 SHORT Injector defect 0 LONG 9 SHORT Intake manifold pressure sensor defect 0 LONG 6 SHORT Throttle valve sensor defect 1 LONG 7 SHORT Oxygen sensor defect 3 LONG 7 SHORT Ignition coil defect EMS LED CODE DEFECT PART ...

Page 39: ...use then turn on the main switch and verify power has been restored Note Do not use a higher amp fuse than the standard one A different fuse may damage the electrical system and may cause fire Battery The battery is a maintenance free battery It is not necessary to check or refill the liquid If the battery is leaking contact your Genuine Scooter dealer immediately Note Do not try to take off the r...

Page 40: ...air cooling single 49cc electric and kick separated pump SAE30 FC class 1 0 L 4 stroke forced air cooling single 124 9 cc electric and kick compress spray SAE15W40 0 9 L 4 stroke forced air cooled single 149 5 cc electric and kick compress spray SAE15W40 0 9 L 4 stroke forced air cooled single 168 9 cc electric and kick compress spray SAE15W40 0 9 L Spark Plug BP7HS NGK C7HSA NGK C7HSA NGK C7RHSA ...

Page 41: ...e Capacity Unleaded only 6 3 L Unleaded only 6 3 L Unleaded only 6 3 L Unleaded only 5 7 L Tire Front Rear 90 90 10 90 90 10 100 90 10 100 90 10 100 90 10 100 90 10 100 90 10 100 90 10 Electric System Ignition system Generator system CDI AC Flywheel Magnet CDI AC Flywheel Magnet CDI AC Flywheel Magnet EMS AC Flywheel Magnet Battery Type Capacity YTX4L BS 12V 3AH YTX7L BS 12V 6AH YTX7L BS 12V 6AH Y...

Page 42: ...al indicator Oil Warning indicator 12V 35W 30W 1 12V 5W 21W 1 12V 10W 4 12V 1 7W 2 12 V 1 7W 1 12V 1 7W 2 12V 1 7W 1 12V 35W 30W 1 12V 5W 21W 1 12V 10W 4 12V 1 7W 2 12 V 1 7W 1 12V 1 7W 2 N A 12V 35W 35W 1 12V 5W 21W 1 12V 10W 4 12V 1 7W 2 12V 1 7W 1 12W 1 7W 2 N A 12V 35W 35W 1 12V 5W 2 65W 1 12V 21W 10W 4 12V 1 7W 2 12V 1 7W 1 12W 1 7W 2 N A SPECIFICATIONS ...

Page 43: ...ed Actual Date Dealer Sig 200 mile 15200 mile 1800 mile 17000 mile 3600 mile 18800 mile 5400 mile 20600 mile 7200 mile 22400 mile 9000 mile 24200 mile 10800 mile 26000 mile 12600 mile 27800 mile 13400 mile 29600 mile Periodic Maintenance Record ...

Page 44: ...lar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Genuine Scooter Company To contact NHTSA you may either call Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTS...