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Gesswein shall in no way be liable for:

• Damages incurred during shipment.

• Failures or damages due to misuse, abuse, improper installation or abnormal

exposure to dirt, corrosives or extreme temperatures.

• Failures or damages due to operation, intentional or otherwise, above rated

capacities.

• Unauthorized expenses for  removal, inspection,  transportation,  repair

or rework, as well as consequent failures or damages.

• Power packs and handpieces that have been tampered with or dismantled

in any way.

11.

Warranty

Gesswein guarantees your ULTRAMAX DF/SF will be free of defects in materi-

al and workmanship for a period of one year from date of shipment. Within the

warranty  period,  Gesswein  or  the  manufacturer  will  repair  or  replace 

defective units. All claims must be made in writing to Gesswein and must include

date of purchase and serial numbers of power pack and ultrasonic handpiece.

DF/SF components

Ultramax SF 

Ultramax DF 

1.

Introduction

Please read this instruction manual thoroughly before using your ULTRAMAX.

For  more  than  two  decades,  Gesswein  has  brought  the  benefits  of  ultrasonic 

polishing  and  finishing  to  mold  and  diemakers.  Manual  polishing  can’t  compete

with the ease of use, quality of results or time savings of using ultrasonic energy

with conventional abrasive tools. As the recognized leader in the field, Gesswein

continues to bring you the best that technology has to offer.

With  45  watts  of  output  power,  our  DF  and  SF  units  are  unaffected  by  metal 

hardness. Even the toughest metals, including tungsten carbide and titanium, are

no match. Everything from milled surfaces to rough EDM surfaces can be polished

to  a  mirror  finish  using  all  grades  of  finishing  stones,  sintered,  resin  and  plated 

diamond tools, files and ceramic stones as well as metallic and nonmetallic lapping

tools with diamond compound.

ULTRAMAX DF and SF compact power packs operate the UF-9700 ultrasonic

handpiece. Additionally, ULTRAMAX DF can operate any one of 12 Power Hand

2X 30V DC mechanical handpieces.

Control panel layout is easy to read and employs large power control touch pads.

Output power (DF and SF) and mechanical handpiece speed (DF only) are con-

trolled  by  these  touch  pads,  an  optional  Variable-Speed  Foot  Rheostat  or  an

optional On/Off Foot Switch. Built-in protection circuitry prevents damage to both

the UF-9700 ultrasonic handpiece and Power Hand 2X mechanical handpieces.

Note: Because the new ULTRAMAX DF and SF units provide greater output power, it is important to
follow the instructions on proper usage of clamp tools, found later in this manual.

2

Summary of Contents for Ultramax DF

Page 1: ...Instruction Manual for Models DF and SF 466 2...

Page 2: ...aces can be polished to a mirror finish using all grades of finishing stones sintered resin and plated diamond tools files and ceramic stones as well as metallic and nonmetallic lapping tools with dia...

Page 3: ...ordinary tools and clamp tools 6 Steady power and tool amplitude settings 7 Increased torque for all Gesswein Power Hand 2X 30V DC mechanical handpieces 8 Instant rotary handpiece reversing switch for...

Page 4: ...edback system Ultrasonic Power Output 45W maximum 45W maximum Power Hand 2X Output 0 30V DC N A Output Adjustment power and stroke Continuously variable Continuously variable Power Source 115V 1 Ph 50...

Page 5: ...2L 320 Flat Ceramic Stone Tool 0 8T x 4W x 40L 600 Flat Ceramic Stone Tool 0 8T x 4W x 40L 800 Flat Ceramic Stone Tool 1T x 6W x 40L 600 Flat Ceramic Stone Tool 1T x 6W x 40L 800 Round Ceramic Stone T...

Page 6: ...30V DC Output Socket for Power Hand 2X handpiece 7 Output Socket for UF 9700 ultrasonic handpiece 8 Output Power Control Touch Pads 9 Power Hand 2X Selector Switches Forward Rotation Reverse Rotation...

Page 7: ...Socket for optional foot rheostat switch 6 Output Socket for UF 9700 ultrasonic handpiece 7 Output Power Control Touch Pads 8 Ultrasonic Selector Switches Ordinary Tool Clamp Tool 9 Ultrasonic Functi...

Page 8: ...l Holders can be used with a 6 4mm Tool Adapter Note Use only 6mm Clamp Tool Holders with the UF 9700 handpiece Do not twist or bend the UF 9700 cord sharply 1 UF 9700 Ultrasonic Handpiece 2 UF 9700 C...

Page 9: ...l handpieces according to the speed setting selected Since ULTRAMAX DF is specifically designed to function with Power Hand 2X 30V DC handpieces it cannot be used with Power Hand 20V DC handpieces or...

Page 10: ...ctions will cause reduced power output To ensure maximum tool efficiency all male and female tool threads and all tool shoulders and interfaces must be kept clean and true see Operational Precautions...

Page 11: ...scous lubricants when polishing they reduce ultrasonic vibration and cutting power Use Gesswein Stoning and Lubricating Oil for best results A high pitched noise indicates a loose connection or bent t...

Page 12: ...rk surface the less cutting power Do not use highly viscous lubricants when polishing they reduce ultrasonic vibration and cutting power Use Gesswein Stoning and Lubricating Oil for best results If an...

Page 13: ...hts up Providing all equipment has been connected as directed your UF 9700 handpiece should now be operational Note For suggestions on output power selections see Ultrasonic Tool section F To control...

Page 14: ...ction or to run in the reverse direction D Use the Output Power Control Touch Pads on the front panel of your ULTRAMAX DF to change handpiece speed Note It is recommended that power be reduced to the...

Page 15: ...nes and diamond tools over 320 grit Stroke Up to 20 microns Middle finishing using hard wood laps resin bonded dia mond stones ceramic stones and abrasive stones Stroke Up to 10 microns Super finishin...

Page 16: ...easy replacement with a Phillips screwdriver ULTRAMAX DF 2A in 115V model 1 5A in 230V model ULTRAMAX SF 1 5A in 115V model 1A in 230V model G Small and Beveled Protector Sleeves DF SF Small protects...

Page 17: ...cause burning Do not use highly viscous lubricants Use Gesswein Stoning and Lubricating Oil Do not allow lubricants to enter the UF 9700 handpiece as can occur when the handpiece is held with the too...

Page 18: ...Decreased Tool or 6 4mm Tool Adapter has vibration during become unfastened Fasten securely operation and or Stone or tool broken Replace tool and reset On Off and Reset Switch zero vibration Custom t...

Page 19: ...equent failures or damages Power packs and handpieces that have been tampered with or dismantled in any way 11 Warranty Gesswein guarantees your ULTRAMAX DF SF will be free of defects in materi al and...

Page 20: ......

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