background image

13

6

Gestaltungsmerkmale von 

Warnhinweisen im Text 

GEFAHR 

Hinweise mit dem Wort GEFAHR warnen 
vor einer gefährlichen Situation, die zum 
Tod oder zu schweren Verletzungen führt. 

WARNUNG 

Hinweise mit dem Wort WARNUNG warnen 
vor einer gefährlichen Situation, die 
möglicherweise zum Tod oder zu schweren
Verletzungen führen kann. 

VORSICHT 

Hinweise mit dem Wort VORSICHT warnen 
vor einer Situation, die zu leichten oder 
mittleren Verletzungen führen kann. 

Gestaltungsmerkmale für 

Hinweise auf Sachschäden 

Achtung!

 

Diese Hinweise warnen vor einer Situation, 
die zu Sachschäden führt. 

Beschreibung 

Lieferumfang und 

Gerätebeschreibung 

Lieferumfang 

Die Komponenten des Geräts werden in eine

r

 

Ledertasche

 geliefert. Vor dem Einsatz müssen 

Sie die Komponenten verbinden und die Akkus 
aufladen. 

Folgende Bestandteile sind im 
Lieferumfang enthalten 

 

Anzeigegerät

 

 

Akku (im Anzeigegerät fest installiert)

 

 

Schallaufnehmer inklusive Kabel

 

 

Ledertasche

 

 

Ladegerät inklusive Kabel

 

Bedienungsanleitung

 

If flange connections are not tight, proceed as 

follows:

 Power down the system and wait until the 

vessel and pipes are cool enough to touch.

 Re-righten threaded joints.

 Power the system up again.

 Check once again at operating temperature 

that flange connections are tight.

The surface of the equipment becomes hot  

during operation. There is a risk of burns.

 Insulate the surface of the equipment with 

suitable material.

Operation

You cannot perform work on the equipment 

during operation.

After operation

DANGER

For equipment used in contaminated 

areas, there is a risk of serious or fatal 

injury from harmful substances on the 

equipment.

 Only allow specialist personnel to 

perform work on contaminated equip-

ment.

 Wear the protective clothing specified 

for the contaminated zone during all 

work.

 Make sure that the equipment is fully 

decontaminated before any work.

 Follow the instructions for handling 

the harmful substances in question.

Attention!

Frost damage can occur when the  

system is not in operation.

 Drain the equipment if there is a risk 

of frost.

 Make sure the condensate inflow and outflow 

lines satisfy the following conditions:

  The minimum height difference must be 

complied with. Smaller height differences 

will diminish the pump capacity.

  The condensate line upstream of the 

equipment must be sufficiently large to 

act as a reservoir for condensate arising 

during the pumping process. If surges of 

condensate are produced, we recommend 

a condensate header.

  The pressure upstream of the equipment 

must be lower than downstream of it. 

Otherwise, live steam leakage may occur.

 Connect the condensate inflow line to the 

condensate inlet.

 Connect the condensate discharge line to the 

condensate outlet.

 Make sure that the booster steam and vent 

lines satisfy the following conditions: 

 Lines must be routed so as to avoid water 

pockets.

Minimum cross-section of lines: 

   Booster steam DN 15 (½”)

   Vent DN 25 (1”)

  An air venting pipe must be installed.

  The booster steam line must be drained at 

its lowest point.

 Make sure the equipment is securely installed 

and all connections are correct and secure.

 At operating temperature, check that flange 

connections are tight.

Summary of Contents for FPS 11

Page 1: ...EN English Original Installation Operating Manual 818887 01 Steam Powered Condensate Return Unit FPS 11 FPS 14 FPS 23 FPS 14 FPS 23 FPS 11 8 ...

Page 2: ...quipment 6 Purpose and function 8 Application of European Directives 9 Storing and transporting the equipment 9 Storing the equipment 9 Transporting the equipment 10 Installing and connecting the equipment 10 Preparing for installation 10 Connecting the equipment 10 Operation 13 After operation 13 Removing external dirt 14 Servicing the equipment 14 Taking out of service 14 Removing harmful substa...

Page 3: ...eep this Installation Operating Manual together with the system documentation Make sure that the Installation Operating Manual is available to the operator The Installation Operating Manual is part of the equipment package Hand over this Installation Operating Manual if you sell or pass on the equipment to a third party Formatting features in the docu ment Different types of information in the Ins...

Page 4: ...ipment can become hot during oper ation Only bring the equipment into service if contact with hot surfaces is prevented by insulation or other protection w The equipment is under pressure and can get hot Only perform work on the equipment if the following conditions are satisfied w The pipes must not be under pressure w All fluid must be thoroughly removed from pipes and the equipment w Before car...

Page 5: ...ays be installed w The steam pressure of the system must always be higher downstream of the FPS than upstream of it w The minimum height difference must be complied with w The condensate line upstream of the equipment must be sufficiently large to act as a reservoir for condensate arising during the pumping process A pipe elbow must be installed immediately upstream of the equipment to allow the v...

Page 6: ...müssen Sie die Komponenten verbinden und die Akkus aufladen Folgende Bestandteile sind im Lieferumfang enthalten Anzeigegerät Akku im Anzeigegerät fest installiert Schallaufnehmer inklusive Kabel Ledertasche Ladegerät inklusive Kabel Bedienungsanleitung 6 Gestaltungsmerkmale von Warnhinweisen im Text GEFAHR Hinweise mit dem Wort GEFAHR warnen vor einer gefährlichen Situation die zum Tod oder zu sc...

Page 7: ... Condensate outlet 4 Connection Booster steam No Designation 5 Connection Vent 6 Connection Drain FPS 14 7 Name plate 8 Non return valve Description of equipment The equipment features the following connec tions w Condensate inlet w Condensate outlet w Booster steam w Vent w Drain if applicable FPS 11 FPS 14 FPS 23 ...

Page 8: ... process the flow of conden sate builds up in the supply line When the ball float reaches the lower switch point the valve control stops the supply of boost er steam and the vent valve opens The flow of condensate accumulates in the equipment and the process is repeated The non return valve in the inlet prevents con densate and booster steam from flowing back through the condensate inlet The non r...

Page 9: ...he following ambient conditions w Air humidity below 50 non condensing w Clean room air not salty or corrosive in other ways w Temperature 5 40 C Make sure that these conditions are constant ly maintained throughout storage Please contact the manufacturer if you wish to store the equipment in different conditions Application of European Directives Pressure Equipment Directive The equipment conform...

Page 10: ...nnected equipment can result in accidents with extremely severe injuries or death Make sure that only specialist per sonnel connect the equipment to the pipe Remove the plugs before installation Store the plugs and packaging for later use Transporting the equipment DANGER Risk of crushing from falling equipment or components Always use suitable lifting gear when lifting moving and working on the e...

Page 11: ...equip ment is not subjected to any forces or torques The plant operator is responsible for making sure that the equipment and sealing material are suitable for the fluid used Make sure that the materials of all equipment components are suitable for the fluid used If you require further information please contact the manufacturer Inspect all gaskets before installation to ensure they are in perfect...

Page 12: ...M K K H H I A C F B D E G 1 FPS A Steam line B Consumer C Reservoir D Booster steam line E Vent F Condensate inflow to FPS G Condensate to boiler house H Shut off valve I Pressure gauge J Sight glass K Steam trap L Dirt trap M Non return valve ...

Page 13: ...el to perform work on contaminated equip ment Wear the protective clothing specified for the contaminated zone during all work Make sure that the equipment is fully decontaminated before any work Follow the instructions for handling the harmful substances in question Attention Frost damage can occur when the system is not in operation Drain the equipment if there is a risk of frost Make sure the c...

Page 14: ...emoving external dirt Remove dirt from the equipment with clean water and a lint free cloth Remove stubborn dirt with a cleaning agent suitable for the material and a lint free cloth Servicing the equipment The equipment does not require any particular maintenance work The plant operator may need to adapt the inter vals for internal inspections for corrosion and deposits depending on the condition...

Page 15: ...e equipment and using it at a different location w Make sure that all fluid residues have been removed from the equipment w Make sure that the connections are in perfect condition Only use the equipment in the operating conditions specified for new equipment Returning the equipment You can return the equipment to your contractual partner Register the return delivery with your con tractual partner ...

Page 16: ...TRA AG Printed in Germany GESTRA AG Münchener Strasse 77 28215 Bremen Germany Tel 49 421 3503 0 Fax 49 421 3503 393 E mail info de gestra com Website www gestra com You can find our authorised agents around the world at www gestra com ...

Reviews: