Get Packed EXP-108W, Operation Manual

Page 1: ...PALLET STRETCH WRAPPING MACHINE MODEL EXP 108W OPERATION MANUAL 980326 www getpacked com au www getpacked com au ...

Page 2: ... OPERATION OF CONTROL PANEL 8 3 4 OPERATION DESCRIPTION 9 3 5 ELEVATOR UNIT 14 3 6 CALIBRATION SETUP DESCRIPITION 16 4 ELECTRICAL 22 4 1 ELECTRICAL CAPACITY 22 4 2 ELECTRICAL DIAGRAM 23 5 TROUBLE SHOOTING 35 5 1 GENERAL ADJUSTMENT 35 5 2 RUNNING AND SELF TEST 36 5 3 SUGGESTION FOR SOLVING ER0 37 5 4 TROUBLE SHOOTING WITH EXP 108W MACHINE 38 6 PART LIST 47 6 1 SEAT 47 6 2 TOWER 50 6 3 ELEVATO 53 6 ...

Page 3: ...ne need 2 Machine standard power is 110v 220v 10 3 Machine standard power Hertz is 50 60 Hz 2 4 Machine is workable under the temperature between O 45 5 Make sure the wire is tidy on the ground 6 There should not have vibration beside the machine during the installment and make sure the ground is flat 7 Read and follow the instruction of the installment www getpacked com au www getpacked com au ...

Page 4: ...2 Make sure there is no object put on the power cable 3 Make sure there is no object put on the upper elevator unit 4 Avoid any damp object or water around the electric parts 5 Avoid film winded into the turntable 6 Do not stand on or across the machine during operation 7 When problem occurs please check the section of 5 Trouble shooting www getpacked com au www getpacked com au ...

Page 5: ...Film stretch 300 230 two step change by handle 250 and 200 option Film tension Adjustable Elevator Unit speed Adjustable Max film spec 250x500mm Turntable height 82mm Ramp slope spec 1165x1000mm Machine size 2550x1650x2345mm Machine net weight 516kg Standard option 2 5 3 0 meters wrapping height Top pressure plate driven by motor Ramp www getpacked com au www getpacked com au ...

Page 6: ...2 2 MACHINE DIMENSION www getpacked com au www getpacked com au ...

Page 7: ...2 3 MACHINE DESCRIPTION www getpacked com au www getpacked com au ...

Page 8: ...klift to lift up the machine and fix the M12 adjusted leg screws into the loadcells 9 Place the machine on the ground and adjust the height of 4 M12 adjusted leg screws to make the turntable to be level At the same time to keep at least 20mm between the bottom line of the bottom unit and the ground 10 Once finished the adjustment of the level please check again if 4 M12 adjusted leg screws is cont...

Page 9: ...supporting arm then installed the top supporting arm on top of the Control Panel After the installation is done make sure the Control Panel is 180 degree turnable Control Wires and Connections On the bottom side of the Control Panel there is one black tube with wires inside carefully clipped the tube to clips on the tower and follow all the way down to the machine base Motor Cover After all the co...

Page 10: ...3 3 OPERATION OF CONTROL PANEL www getpacked com au www getpacked com au ...

Page 11: ...re pre program for spiral up and spiral down The first stage is for Spiral up then the machine will pin punch the film and stopped The second stage is for spiral down and the machine will pin punch the film and stopped But before the machine start to run the operator must press the green button to start Program C This button is for spiral up after the machine pin punch the film the elevator will r...

Page 12: ...re various according to operator s requirements TOP SHEET BUTTON Selecting Top Sheet function means after elevator reach the top section it will come down 200mm first and stop Operators put the top sheet then press START to let the wrapping goes up again and continue the unfinished wrapping cycles NOTE When the program sets on the wrapping from top to bottom one way only operator should place the ...

Page 13: ... Light is off During the operation of elevator operator also can press this button to control the turntable ELEVATOR BUTTON It is the manual button for Elevator After pressing this button either left or right lamp is on When upper left lamp is on the elevator will go up after pressing the START In contrast when its upper right lamp is on the elevator will come down after pressing the START To stop...

Page 14: ...R SPEED ADJUSTMENT Turn the knob clockwise to increase the speed of elevator Turn the knob anticlockwise to decrease the speed of elevator The speed adjust knob is available for both AUTO and MANU program If there is no particular requirement please set the knob on standard position TURNTABLE SPEED ADJUSTMENT Turn the knob clockwise to increase the speed of turntable Turn the knob anticlockwise to...

Page 15: ...setting the wrapping tension it is suitable for any package and no need to make adjustment RESET BUTTON Pressing the button all operation is released and the machine returns to natural status PAUSE BUTTON Press the button the machine will be stop whether it is under automatic or manual mode Press the START button to complete the rest program EMG STOP Pressing this button to make emergency stop MAI...

Page 16: ... to adjust the pre stretch percentage Take up the handle to get the high pre stretch percentage or put down to get the low pre stretch SAFETY LOCK LOW RATIO HIGH RATIO 3 To make sure a safe and correct operation please check the below items 1 The mark line is back to its home position SAFETY LINE SAFETY LOCK www getpacked com au www getpacked com au ...

Page 17: ... There are two sets of pre stretch percentage one is 300 230 the other is 250 200 Illustration for film threading 1 OPEN THE SECURITY DOOR FIRST 2 Make sure the film go through C roller 3 CLOSE THE SECURITY DOOR SECURITY DOOR FILM A FILM B C www getpacked com au www getpacked com au ...

Page 18: ...3 6 CALIBRATION SETUP DESCRIPITION CALIBRATION SETUP MANUAL www getpacked com au www getpacked com au ...

Page 19: ... to Zero To set the machine back to zero the machine surface must be clear without any pallet or packages and film roll need to be removed from carriage Span Calibration F17 Utilize the weight to correct F16 Rest to Zero 1 Reset switch adjust the switch to left to enter setup 2 Press Print button to select F16 3 Press Zero button to enter F16 mode for setting this procedure require to turn the pow...

Page 20: ...ton complete the process 6 F16 Reset to zero complete Span Calibration F17 Utilize the weight to correct This calibration weight is 1339 lbs F8 needs to establish as 1 lb 1 Reset switch adjust the switch to left to enter setup www getpacked com au www getpacked com au ...

Page 21: ...t F17 3 Press ZERO button to enter F17 mode for setting this procedure require turning the power off and on 4 Press Units button to set up the decimal point 5 Press TARE button to the tenth www getpacked com au www getpacked com au ...

Page 22: ...6 Press Units button to set the tenth 7 Press TARE button to the hundredth 8 Press Units button to set the hundredth 9 Press TARE button to the thousandth www getpacked com au www getpacked com au ...

Page 23: ... F16 and F17 and write down the number figure on the display 2 Please select F19 and input the number figure from F16 and select F20 and Insert the number figure from F17 After this procedure is done there is no need to re set the machine C Switching Pound to Kilo on display Press Unit button to change www getpacked com au www getpacked com au ...

Page 24: ...ption Pre stretch motor 0 2 KW Turntable motor 0 4 KW Elevator Motor 0 4KW Control wiring box DC 24V 50W Machine Power Use 1 05 KW Power Socket need 1 2 KW 2 Power Cable 1 25 2 3 Machine input 110V 220V 1 PHASE www getpacked com au www getpacked com au ...

Page 25: ...4 2 ELECTRICAL DIAGRAM Sensor limit switch location www getpacked com au www getpacked com au ...

Page 26: ...Electrical Diagram www getpacked com au www getpacked com au ...

Page 27: ...R1 T1 www getpacked com au www getpacked com au ...

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Page 29: ...55BA80 BUTTON RED 1 8 71610002 KNOB RN 99F 3 9 75510002 VARIOUS RESISTOR 5K 3 10 7155BC20 EMG SWITCH 1 11 7158BZ12 KNOB CONACTOR 1 12 7170CA01 MAIN POWER SWITCH 1 13 73050204 INVERTOR 110V 3 13 73050206 INVERTOR 220V 3 14 72801003 TRANSFORMER TR 80VA 1 15 72600006 CONTACTOR 2 16 72571601 SWITCH C60A2PC16A 1 17 7580IC01 FILM FEED CONTROLLER 1 18 72560201 FUSE 2A 250V 2 19 75841801 EPROM 1 20 758200...

Page 30: ...002 02 RELAY R23 24V 2P 1 29 7590PC02 STRETCH PERCENTAGE P C BOARD 1 30 7365P002 SECURITY SWITCH XCSPA791 1 31 7355N105 PROX SENSOR PM12 04N 1 32 73602M02 PHOTO SENSOR A3R 2MX 1 33 7350TZ04 LIMIT SWITCH TZ 8108 2 34 7350TZ02 LIMIT SWITCH TZ 7110 3 35 PG303700 SOLENOID TAU 1585 DC24V 1 36 91000020 LOADCELL SENSOR 4 37 KA0200030 DISPLAY 1 38 KA0200040 WIRING BOX 1 39 70970001 POWER SOCKET 1 40 7350T...

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Page 37: ...otor seat M10 screw 4 pcs Turn the M10 on the seat until get enough tension Turn and tight the motor seat screw 4 pcs again 2 Elevator unit driving chain adjust Adjust the elevator to proper position and take off the cover tower Adjust the M10 screw Up and down to proper tension www getpacked com au www getpacked com au ...

Page 38: ...ition 2 Put a pallet on the turntable for testing The height of the pallet is about 1M 3 Turn off the power and switch on the No 6 switch on the microprocessor card 4 Switch on the power and press START bottom 5 After the screen shows EE The machine will test function it take about three minutes 6 Screen will show the alarm cord number E0 Elevator upper limit switch is breakdown E1 Elevator lower ...

Page 39: ... deactivate the switch Please ensure the safety door of carriage is closed properly Check the safety switch down the bottom of carriage deactivate the switch if it is activated The safety photo sensor of carriage may affect by foreign objects or light source Please remove foreign object www getpacked com au www getpacked com au ...

Page 40: ...the controller connection 2 Check wire connections Turntable can not Stop at home position Turntable proximity S W is not working Check the proximity S W sense If it is no problem adjust the sensing plate Elevator unit cannot move Microprocessor board broken Motor stop turning Change microprocessor board Check error message from inverter and refer to Inverter manual As doing AUTO RUN the elevator ...

Page 41: ...of transformer card is on or not Check the message from Inverter manual Pre stretch percentage is not enough Film is too thick Operators should make decision themselves to change the film or not Film easy break Some objective or damage surface on the pre stretch roller Pre stretch percentage is not proper The quality of film is defective Rub the rollers gently Adjust the pre stretch ratio Change t...

Page 42: ...m tension tight adjustment Clock wise VR7 Film tension loose adjustment Clock wise LED Warning sign L1 L3 yellow light Warning sign for VR6 VR7 Light will be brighter reference only L2 Pre stretch motor red light cycle faster light will be brighter L4 N A L5 Green light Input AC 12V L6 Green light Input AC 12V www getpacked com au www getpacked com au ...

Page 43: ...put pre stretch motor 5 Pre stretch tension according to T T speed 6 N A 7 N A P2 1 Input AC 18V 2 Input AC 12V 3 Input AC 0V 4 Empty P3 1 Idler bar VR 3 2 Idler bar VR 2 3 Idler bar VR 1 4 Film tension knob 3 5 Film tension knob 2 6 Film tension knob 1 www getpacked com au www getpacked com au ...

Page 44: ...MICROPROCESSOR CARD AND INSTALLATION DESCRIPTION www getpacked com au www getpacked com au ...

Page 45: ...RT Y5 TURNTABLE LOW SPEED Y6 CARRIAGE RISING Y7 CARRIAGE LOWERING Y8 STARTING LIGHT Y10 CARRIAGE LOWERING SPEED Program C Y12 TURNTABLE BREAK XO CARRIAGE UP LIMIT 0 X1 CARRIAGE DOWN LIMIT 1 X2 CARRIAGE HEIGHT PHOTO SENSOR 2 X3 PRE STRETCH LIMIT 3 X4 TURNTABLE ALIGNMENT PROXIMITY 4 X5 START BUTTON 5 X6 RESET BUTTON X7 PAUSE BUTTON X8 POWER CUT CIRCUIT VR3 PHOTO EYE SENSOR DELAY TIMER 1 INCREASE OVE...

Page 46: ...s to 6 o clock position Master Card Adjustment 1 Turn on the main power 2 Master Card power lamp L4 L5 L6 3 lamps must be all green 3 Manual film feed speed adjustment Turntable stopped adjust VR5 to 20HZ 30HZ when adjusting for manual film feed 4 Pre Stretch Motor Max speed adjustment Turntable starts on the control panel switch the Turntable Speed Knob to Max 12RPM Pull the first dancing bar adj...

Page 47: ...lanation 1 Turn the Toggle switch to On position 2 Turned On the power 3 Press Start the machine will start to run and the display will show EEE 3 minutes later the machine will stop and the display will display error code E0 Carriage up limit X0 E1 Carriage down limit X1 E2 Carriage Height photo sensor X2 E3 Pre stretch film feeding limit X3 E4 Turntable alignment proximity switch X4 www getpacke...

Page 48: ...e Height photo sensor Y 2 Pre Stretch Low Motor Speed X 3 Pre Stretch Limit Y 3 Pre Stretch accommodate X 4 Turntable Alignment Y 4 Turntable Start X 5 Start button 5 Y 5 Turntable Low Speed X 6 Reset button 6 Y 6 Carriage Up X 7 Stop button Y 7 Carriage Down X 8 Power cut circuit 60 Y 8 Start Lamp www getpacked com au www getpacked com au ...

Page 49: ...6 PART LIST 6 1 SEAT www getpacked com au www getpacked com au ...

Page 50: ...0 RING STW 17 1 14 11314000 RING R 40 1 15 30302030 BEARING 6203ZZ CWB 2 16 PJ101000 BELT PULLY BEARING SEAT 1 17 10100612 SCREW M6x12 3 18 KA0301940 BELT PULLY BEARING SHAFT 1 19 10111060 SCREW M10x60L 1 20 10301000 NUT M10 1 21 10111035 SCREW M10x35L 4 22 32903006 GEAR REDUCER MOTOR 1 23 KA0301930 MOTOR BELT PULLY 1 24 KA1102310 WASHER 1 25 10140816 SCREW M8x16L 1 26 PJ100800 MOTOR BOX 1 27 PJ10...

Page 51: ...PART LIST FOR EXP 108W KEY NO PART NO DESCRIPTION Q TY 34 KA0400470 ADJUSTER PADS 4 www getpacked com au www getpacked com au ...

Page 52: ...6 2 TOWER www getpacked com au www getpacked com au ...

Page 53: ... 3 M 1 1 1 10 PJ309900 SNAKE WIRING COVER SEAT 1 11 7067C063 SNAKE WIRING COVER 1 12 PJ200200 PJ200210 PJ200220 COVER PLATE 2 M COVER PLATE 2 5 M COVER PLATE 3 M 1 1 1 13 10111235 SCREW M12x35L 2 14 10331200 NUT M12 2 15 10251025 SCREW M10x25L 6 16 10181080 SCREW M10x80L 2 17 PJ201500 GEAR SHAFT 1 18 PJ201300 GEAR 1 19 30300020 BEARING 6002ZZ CWB 1 20 11301500 RING STW 15 2 21 10250820 SCREW M8x20...

Page 54: ...00400 SPINDLE SUPPORT 1 29 PJ200800 SHAFT 3 30 PJ201100 RING 2 31 PJ200900 CHAIN WHEEL 6 32 30302030 BEARING 6203ZZ CWB 6 33 PJ201000 RING 9 34 10250616 SCREW M6x16L 6 35 PJ200700 UPPER CHAIN WHEEL SEAT 1 36 10240610 SCREW M6 10L 4 37 PJ201100 RING 4 www getpacked com au www getpacked com au ...

Page 55: ...6 3 ELEVATOR www getpacked com au www getpacked com au ...

Page 56: ...D GEAR 42T 300 FIXED GEAR 36T 250 1 1 1 11 PJ310200 PJ309400 PJ310210 FIXED GEAR 44T 200 FIXED GEAR 46T 230 FIXED GEAR 42T 150 1 1 1 12 30300030 BEARING 6003ZZ CWB 2 13 PJ309600 FIXED GEAR SHAFT 1 14 PJ309500 BEARING SEAT 1 15 10240610 SCREW M6 10L 3 16 PJ300310 TOP COVER 1 17 PJ305900 TOP COVER SHAFT 3 18 PB202800 01 SPRING 2 19 PJ308500 SPRING SEAT 2 20 PA311100 CHAIN GEAR 17T 1 21 3240S357 CHAI...

Page 57: ...OXIMITY SWITCH SEAT 1 37 7355N105 PROXIMITY SENSOR PM12 04N 1 38 PB206100 BLOCK 10 39 PB206300 RING 2 40 PB206400 SPRING 2 41 PB206200 PLATE 2 42 PB202500 RING 2 43 3034HK02 BEARING HK 1010 2 44 PB202700 SWINGING BAR SHAFT 2 45 PJ309100 MOVING SHAFT SEAT 2 46 PJ302100 ROLLER SET 1 47 PJ308400 SUPPORTING SHAFT 1 48 10250616 SCREW M6 16L 1 49 PJ201000 RING 1 50 PJ303900 RING UPPER 1 51 PJ305100 RING...

Page 58: ...AT 4 70 PJ308000 PROTECTION RING 2 71 PJ301310 PRE STRETCH SHAFT 1 72 11301700 C RING S 17 2 73 PJ309000 ISOLATED RING 1 74 PJ301410 PRE STRETCH ROLLER 1 75 PJ30010A ELEVATOR UNIT SEAT 1 76 PJ307800 SENSOR IDLE 1 77 PJ30270A PEDAL SHAFT 1 78 PJ30040A PEDAL 1 79 10140820 SCREW M8x20L 1 80 PJ304900 HING 2 81 10250616 SCREW M6x16L 1 82 PJ306500 SAFE PLATE 1 83 30392020 LINEAR BUSHING 1 84 PJ308600 FI...

Page 59: ...280002 HANDLE BAR 6x13 1 102 PJ350700 FIXED PIECE 1 103 PJ300910A SAFETY DOOR 1 104 PJ352700 SPRING 1 105 PJ308800 DOOR BOLT 1 106 PJ302300 ROLLER ASSEMBLY 1 107 PJ308700 PLATE 1 108 10140610 SCREW 1 109 PB204300 SECURITY KEY 1 110 CE400700 DOOR KNOB 1 111 91280003 HANDLE BAR 1 112 PJ310800 ONE WAY ROLLER SEAT 2 113 3034HK02 BEARING HK1010 1 114 PJ30450A ONE WAY ROLLER ASSEMBLY 1 115 3034HF10 BEAR...

Page 60: ...6 4 CONTROL BOX www getpacked com au www getpacked com au ...

Page 61: ...610 PLATE 2 8 PJ400210 ELECTRICAL BOX DOOR 1 9 PA201810 01 LOCK 2 10 10190425 FLAT PHILIP SCREW M4x25L 1 11 PB400400 CIRCUIT BEAKER KEY 1 12 PA202100 SPRING 2 13 10330400 LOCK NUT 2 14 10130435 ROUND PHILIP SCREW M4x35L 4 15 7365P002 CIRCUIT BEAKER KEY 1 16 10130412 ROUND PHILIP SCREW M4x12L 2 17 PD400400 SECURITY SWITCH SEAT 1 18 KA1103880 DISPLAY SEAT 1 19 KA0200030 DISPLAY 1 www getpacked com a...