GEZE TSA 160 NT, Installation And Service Instructions Manual

Page 1: ...TSA 160 NT TSA 160 NT F TSA 160 NT IS TSA 160 NT F IS TSA 160 NT Z TSA 160 NT Invers TSA 160 NT Z Invers EN Installation and service instructions 133043 06 ...

Page 2: ...data 7 5 2 Basic structure 9 5 3 Types of installation 12 6 Installation 14 6 1 General installation information 14 6 2 Fitting dimensions 16 6 3 Installing the drive 24 6 4 Extension TSA 160 NT F and TSA 160 NT F IS 26 6 5 Extension of the integrated closing sequence control TSA 160 NT IS TSA 160 NT F IS TSA 160 NT Z IS TSA 160 NT IS TS 26 6 6 Installing TSA 160 NT Invers 29 7 Electrical installa...

Page 3: ...ise the operation sequences means additional Information X X Symbol for an action This means you have to do something X X If there are several actions to be taken keep to the given order Revisions and validity Valid for software version DCU5 V3 1 or higher Product liability In compliance with the liability of the manufacturer for his products as defined in the German Product Liability Act complian...

Page 4: ...ducts à à Furthermore only original GEZE parts may be used for repair and maintenance work à à The connection to the mains voltage must be made by a professional electrician Perform the power connec tion and equipment earth conductor test in accordance with VDE 0100 Part 610 à à Use an on site 10 A overload cut out as the line side disconnecting device à à Protect the display programme switch agai...

Page 5: ...jury caused by unsecured crushing impact drawing in or shearing spots à à Danger of injury due to broken glass à à Danger of injury due to sharp edges in the drive à à Danger of injury during installation through freely moving parts 1 4 Inspection of the installed system Measures for protection and prevention of pinching impact shearing or drawing in spots à à Check the function of safety sensors ...

Page 6: ... with the details in the wiring diagram à à Door stop buffer integrated opening restrictor only for roller guide rail à à Mounting plate s with a set of fixing screws à à Adapter for link arm and sensor à à Spindle extension à à Display programme switch à à Service terminal ST220 à à Smoke switch control unit à à Manual trigger switch à à IS kit for 2 leaf systems Additional optional accessories p...

Page 7: ... for opening The opening process is controlled hydraulically TSA 160 NT functional range TSA 160 NT TSA 160 NT F with link arm TSA 160 NT Z with roller guide rail EN closing force 3 6 3 4 Opening torque automatic approx 150 90 Nm approx 70 40 Nm Closing torque with door closed approx 20 60 Nm approx 8 30 Nm Opening time 0 90 door opening angle min 4 sec min 4 sec Closing time 90 0 door opening ang...

Page 8: ...sse Door weight kg Türbreite Door width mm Link arm Roller guide rail Mechanical data à à Dimensions H x D x L 100 mm 120 mm 690 mm à à Ambient temperature range 15 C to 50 C à à Drive weight approx 13 kg Electrical data à à Mains connection 230 V 50 Hz à à Power consumption max 300 W à à Externally connectable devices 24 V DC max 1200 mA ...

Page 9: ...r 8 Pump 9 Back check ÖD for Invers drives latching speed SD 10 Opening speed ÖD for Invers drives closing speed SG 11 Driveshaft 12 Identification plate 13 Latching SE not for Invers drives 14 Closing speed SG for Invers drives opening speed ÖG 15 Latching speed SD for Invers drives back check ÖD 16 Mains fuse TSA 160 EN 3 6 T1 6A for Invers drives If the latching action valve SE is opened too wi...

Page 10: ...mbination with fire protection doors max 300 mm Sensor link arm with link arm adapter 1 Link arm adapter 1 5 2 3 Roller guide rail with roller lever Installation depends on the type of installation chosen Standard guide rail with roller lever 1 Cap 2 Rail 3 Roller 4 Roller lever 1 1 4 2 3 Sensor roller guide rail with roller lever 1 End cap 2 Rail 3 Roller 4 Roller lever 1 1 2 3 4 ...

Page 11: ...on for use of moving parts to static elements doors windows 1 Side panel 2 Door transmission cable 3 Nut 2 on the back 5 2 6 Activation devices accessories See wiring diagram TSA 160 NT 5 2 7 F printed circuit board as option 1 2 4 3 5 1 Shut down board 2 DCU5 control 3 Ü symbol 4 Reset switch 5 Accessories for TSA 160 NT F Ü symbol The TSA 160 NT F is designated for use on fire and smoke protecti...

Page 12: ... 160 NT Z TSA 160 NT Invers TSA 160 NT TSA 160 NT F TSA 160 NT Z Invers Lever length 350 Max reveal depth LT 75 mm Max reveal depth LT 0 100 mm Max door overlap O 30 mm 100 200 mm 200 300 mm 300 400 mm depending on the door opening angle see section 6 2 5 O Door stop LT Reveal depth 5 3 2 Double leaf The double leaf version has a mechanical closing sequence control Alternatively a continuous cover...

Page 13: ...s Factory setting DIN right door Conversion to DIN left door necessary DIN right door pulling Hinge side DIN left door pulling Hinge side TSA 160 NT Z Invers Factory setting DIN right door Conversion to DIN left door necessary DIN right door pulling Opposite hinge side DIN left door pulling Opposite hinge side ...

Page 14: ...on 5 1 6 1 1 Preparations to be made on site Checking of the location conditions and the required space à à The substructure must ensure safe attachment of the drive X X Only use suitable means of fastening such as wall plugs riveting nuts etc X X Drill holes for cable feedthroughs X X Lay cables in accordance with the cable plan X X Check the planned type of installation on the leaf or frame prof...

Page 15: ... Dismantle the blue 5 and yellow 6 cam plates Bend the black cover plate 1 slightly to one side to do so X X Install the blue 5 and yellow 6 cam plates on the other axis side X X Lay the cables 3 of the limit switch 2 in the cable duct see drawing X X Install the limit switch group 2 4 as shown in the sketch see above X X Carry out the fine adjustment of the cam plates for the limit switch and saf...

Page 16: ... TSA 160 NT Z is used 6 2 Fitting dimensions X X Use the correct fitting template according to the type of installation X X Note the type of fastening Direct fastening or with mounting plate X X Align the fitting template parallel to the top of the door X X Affix the template with adhesive tape in compliance with the specified installation type à à Help see the type of door sketches on the templat...

Page 17: ...87 5 50 1 2 3 1 Dimensional reference middle of hinge 2 Ø 20 concealed cable routing 3 GEZE logo facing the hinge side Fixing hole Ø 8 Fixing hole Ø 6 Fixing hole Ø 5 Spindle extension X 0 without spindle extension 24 mm 30 mm 45 mm With 24 mm spindle extension 40 120 4 X 100 Without spindle extension 40 4 100 8 120 ...

Page 18: ...mensional reference middle of hinge 2 Ø 20 concealed cable routing Attachment with mounting plate 186 453 1 29 X 29 29 22 21 20 162 5 325 650 487 5 50 2 3 1 Dimensional reference middle of hinge 2 Ø 20 concealed cable routing 3 GEZE logo facing the hinge side Fixing hole Ø 8 Spindle extension X 0 without spindle extension Fixing hole Ø 6 24 mm Fixing hole Ø 5 30 mm 45 mm ...

Page 19: ...extension 120 31 19 100 6 2 3 Transom installation opposite hinge side with link arm double leaf Direct attachment 1 2 48 625 625 44 335 335 44 27 B 50 27 X 54 34 420 34 420 3 5 4 1 Dimensional reference middle of hinge 2 Ø 20 concealed cable routing 3 Passive leaf 4 Active leaf 5 Intermediate base plate ...

Page 20: ...e side 4 Passive leaf 5 Active leaf 6 Intermediate mounting plate Fixing with continuous mounting plate 1 3 6 4 14 X 27 44 44 335 335 50 B 50 29 29 22 20 162 5 20 162 5 B 2 325 325 650 487 5 487 5 650 2 5 1 Dimensional reference middle of hinge 2 Ø 20 concealed cable routing 3 Passive leaf 4 Active leaf 5 Only required for B 2000 6 Continuous mounting plate Fixing hole Ø 8 Fixing hole Ø 6 Fixing h...

Page 21: ...ut spindle extension 40 4 100 8 120 6 2 4 Transom installation hinge side with roller guide rail double leaf Direct attachment 21 48 50 625 625 B 42 X 54 186 453 186 453 34 420 34 420 1 2 3 4 1 Dimensional reference middle of hinge 2 Ø 20 concealed cable routing 3 Passive leaf 4 Active leaf ...

Page 22: ...g 3 GEZE logo facing the hinge side 4 Passive leaf 5 Active leaf Fixing with continuous mounting plate 1 3 4 50 20 B 20 162 5 162 5 186 453 186 453 50 21 29 X 29 29 22 325 B 2 650 487 5 325 650 487 5 2 5 1 Dimensional reference middle of hinge 2 Ø 20 concealed cable routing 3 Passive leaf 4 Active leaf 5 Only required for B 2000 Fixing hole Ø 8 Fixing hole Ø 6 Fixing hole Ø 5 Spindle extension X 0...

Page 23: ...21 mm 97 95 175 200 mm 280 mm 739 mm 95 90 Fasteners Steel aluminium doors Wooden doors Drive attachment without mounting plate direct attachment 6 cylinder head screws M6 and riveting nuts 8 wood screws with button head Ø5 Attachment of the mounting plate At least 6 countersunk screws M5 or M8 and riveting nuts see diagrams below for examples of even distribution 8 wood screws with countersunk he...

Page 24: ...d screws with button head Ø5 Attachment of base plate of the exten sion kit on mounting plate 4 cylinder head screws M5 10 4 cylinder head screws M5 10 Examples of an even distribution of the screws for mounting plate attachment if only 6 screws can be used 1 1 4 3 3 6 5 4 4 1 5 6 6 3 2 5 2 2 6 3 Installing the drive 6 3 1 Install the drive on the opposite hinge side pushing link arm TSA 160 NT X ...

Page 25: ...rs X X Press the spacer bush 2 into the lever bush X X Slide the roller lever 4 onto the drive shaft 1 at an angle of 15 to the door level and fasten with the screw M6 3 X X Screw valves SG 5 and SD 6 in completely Note the number of turns required X X Turn the roller lever 4 back slightly in the oppo site direction The roller lever stops in this position X X Install the roller guide 7 on the door...

Page 26: ...g plates are used X X Install the mounting plates and intermediate mounting plate on the frame or sash X X Install the swing door drive on the passive leaf X X Install the swing door drive IS on the active leaf Installation variations TSA 160 NT F IS DIN left 1 DIN right door 1 Route the Bowden cable close to the drives With a distance A between the middle side parts of less than 130 mm the Bowden...

Page 27: ...leaf drive and pre assemble using the clamping screws 5 as shown in the drawing The control contour 7 faces the trip rocker X X Install the trip rocker 8 as shown in the sketch X X Install the link arm or roller guide rail on the passive leaf see section 8 5 1 or 8 5 2 X X Guide the wire rope 1 through the spindle 9 X X Lay the trip rocker 8 against the cam plate 6 à à The release rocker s maximum...

Page 28: ...the IS valve 12 X X Then lock with the lock nut 14 11 12 13 X X Install the link arm or roller guide rail onto the active leaf see Section 8 5 1 or 8 5 2 X X Check the IS function Open both leaves manu ally and then release à à The passive leaf has to close and the active leaf does not begin to close until shortly before the passive leaf closing position max 30 open position à à The closing start ...

Page 29: ...g plate X X Fix the door drive to the door frame or moun ting plate X X Slide the lever arm 3 onto the drive shaft 2 at an angle of 90 and fasten with the screw M6 2 X X Adjust the door leaf 5 to between 90 and 95 opening angle and set a door stop buffer X X Fasten the bearing block 6 on the door leaf using 2 screws 7 X X Connect the connecting link arm 4 to the lever arm 3 and tighten ...

Page 30: ...e door frame or moun ting plate X X Slide the roller lever 3 onto the drive shaft 1 at an angle of approx 37 to the door plane X X Fasten using screw M6 2 X X Insert the roller guide rail 5 on the roller 4 of the lever 3 and fix to the door leaf using 2 screws M5 X X Check free movement of the roller in the roller guide by pushing the door closed manually X X Set the floor stop buffer in such a wa...

Page 31: ...identification plate match the supply voltage and that the fuse has been removed X X Pull off the side panel 3 by undoing the cylinder head screws 4 X X Lay the power cable and supply cable of the control devices as shown in the cable plan and connect as shown in the wiring diagram à à Surface mounting Break out the required recesses 2 of the side panel à à Concealed mounting Cable through the rec...

Page 32: ... leaf stops before the detected obstacle until the obstac le has been removed from the sensor s field of detection If the obstacle continues to be detected after a fixed waiting period the drive closes the door The yellow cam plate must be adjusted to hide structural areas such as a wall in the opening direction of the respective door leaf Alternatively wall blanking can also be realised by the sa...

Page 33: ...ves The next higher size has to be set if necessitated by the structural door height door weight or local wind influence conditions The closing torque can be changed with variable adjustment for vari ants EN3 EN6 see diagram and Section 6 1 Factory presetting EN5 If the max spring pretension has almost been reached do not turn further to the stop to make sure simple clo sing is guaranteed Adjustin...

Page 34: ...cess with SG and SD à à Closing speed SG adjusting screw à à Latching speed SD adjusting screw à à Latching SE adjusting screws not with Invers drives X X Optimise the opening process with ÖG and ÖD à à Opening speed ÖG adjusting screw à à Back check ÖD adjusting screw TSA 160NT EN3 6 TSA 160NT Invers EN3 6 CAUTION On opening from the closed position the latching SE affects the opening speed ÖG X ...

Page 35: ...rotection door see chapter 7 2 4 X X Enter the correct marking on the identification plate Position of the plates on the TSA 160 NT 1 Ü symbol 2 Identification plate 1 2 3 8 5 6 4 7 a Drive type first character 1 Swing door drive classification factory provided s Durability of the drive second character 2 500 000 test cycles with at least 2 400 cycles day d Type of door design third character 1 Sw...

Page 36: ...ss may be specified Black out non appropriate classes j Safety at powered pedestrian doors version installation seventh character A distinction is made between five classes of safety devices on door leaves 0 No safety devices 1 With sufficiently dimensioned safe distances 2 With protection against crushing shearing and drawing in of fingers 3 With built in turn tilt fittings unit 4 With sensor con...

Page 37: ...afety and actuation sensors X X Check protective earth connection to all metal parts that can be touched Test run X X Disconnect the door drive from the power supply X X Manually check that the door moves properly ensure that it does so X X Check for correct installation and closing sequence of 2 leaf doors for manual operation X X For TSA 160 NT F Open the door s check the closing speed and latch...

Page 38: ... link arm WARNING Risk of burns due to hot motor The motor in the drive can become very hot after continuous operation or poor ease of movement or other defects X X Disconnect the system from the mains before working on the motor X X Let the motor cool down 9 2 Maintenance work on the TSA 160 NT The TSA 160 NT is maintenance free to a great extent and no extensive work has to be carried out with t...

Page 39: ...rently active it is shown every 10 seconds on the display programme switch or the service terminal ST220 For troubleshooting and fault elimination see the fault table in the wiring diagram Fault messages section X X After changes to the drive spring pre load opening width fitting dimensions change in the actuation ele ments or modifications to the Open safety sensor check the control parameters se...

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