GFA 30005854, Installation Instructions Manual

Page 1: ...Installation instructions Door Control Unit DC 8010 Part number 30005854 USA Version d 02 2021 ...

Page 2: ...m info gfa elektromaten com 49 211 500 90 0 US Contact 1 262 299 4740 Contact Failure to observe these installation instructions may result in severe injury or death Read these instructions before using the product Include these instructions when passing on the product to third parties ...

Page 3: ...tion 9 5 1 Fuses 10 5 2 Connecting limit switch to the door control 10 5 3 Connecting motor to door control 11 5 4 Motor cable conductor size AWG 13 5 5 Setting the operating voltage 14 5 6 Connecting the door control to the power grid 14 6 Connecting external devices 15 X Power supply 24V DC 16 X2 Safety edge 16 X2 Door safety switch 19 X3 Emergency stop switch 19 X4 Switch for automatic closing ...

Page 4: ...35 2 6 Radio and pull switch functions 36 2 7 2 8 Relay functions of X20 X21 37 2 9 Specifying control device for intermediate open 38 3 1 Force monitoring of sectional doors 39 3 2 Deactivation of the photocell 40 3 8 Shorten lengthen the reversing time 41 4 1 4 9 Frequency inverter functions 42 8 5 8 6 Setting the maintenance cycle counter 44 9 1 Readout of cycle counter 45 9 2 Readout of fault ...

Page 5: ...on instructions are intended for trained electricians and door installation technicians They must be capable of installing commissioning and servicing the door control Only trained electricians are allowed to execute the steps described in chapter 5 Trained electricians meet the following requirements They are familiar with the applicable safety and accident prevention regulations They recognize h...

Page 6: ...le with the consent of the manufacturer 1 4 General safety information Danger to life due to electric shock Improper installation or repair may result in death or severe injury from electrical current Have only qualified electricians carry out installation commissioning and repairs Follow all safety instructions Operate the product only in perfect condition and carry out regular maintenance Use on...

Page 7: ...operty Specification Dimensions of the control unit 340 mm x 235 mm x 125 mm 13 4 x 9 3 x 5 Operating frequency 60 Hz Adjustable operating voltages 220V 460V 575V Max output power for door drive unit 5 5 kW External supply voltage internal electronic protection 24V DC 500mA Inputs 24V DC 10mA Relay contacts 2 Load on relay contact resistive inductive Ambient 24V 1A Temperature during operation 10 ...

Page 8: ...nals X20 potential free form C relay NO NC 10 Terminals X8 Intermediate open No Description 11 Terminals X7 Radio receiver pull switch 12 Terminals X6 Photocell 13 Terminals X 24V GND 14 Terminals X5 Control device 15 Terminals X4 Automatic closing 16 Terminals X3 Emergency STOP 17 Terminals X2 Safety edge 18 Selector switch 19 Connector for membrane push button 20 Display 21 Terminals D Digital l...

Page 9: ... a number on the door control stands for a movement command An F alternating with a number on the door control stands for a fault indication See Chapter 8 2 Status display during initial operation These symbols appear only while the final limit positions are set Display Description Changing output rotating direction is active See Chapter 6 setting final limit positions Changing output rotating dir...

Page 10: ...r is opening Flashing Door is closing Door is stationary between two final limit positions Door is in final limit position OPEN Door is in programmed intermediate open Door is in final limit position CLOSE Non flashing programming disabled Movement command display The movement commands appear on the display when the door control receives OPEN CLOSE or STOP commands Display Description E Display al...

Page 11: ...stall the product indoors only Protect the product from moisture Observe the temperature range and the maximum humidity during operation see 3 1 1 Mounting the control unit in the enclosure Mount the control unit with 6 screws M5 on the mounting plate of the enclosure 2 Mounting the enclosure on the wall Do not exceed the permissible loads on walls as well as connecting and transmission elements C...

Page 12: ... to electric shock Improper installation may result in death or severe injury from electrical current Let only trained electricians carry out the steps described in chapter 5 and only trained electricians or door installation technicians carry out further electrical installations Shut off the voltage to all cables Damage to components caused by penetrating moisture The NEMA protection class must b...

Page 13: ...l the terminal cover Tighten the screws by hand 5 2 Connecting limit switch to the door control The following explains how to connect the digital limit switch DES of the door drive unit to the door control For this you need the DES connecting cable part no 30005773 1 Attaching the DES connecting cable Remove the limit switch cover of the door drive unit Please refer to the installation instruction...

Page 14: ...oltage 8V DC 5 3 Connecting motor to door control The following explains how to connect the motor to the door control A distinction is made between 3 and 2 door drive units The required cable AWG depends on the door drive unit Choose from the table on page 13 The length of the cable should not exceed 98 4 ft 30 m Terminal connections Unless otherwise described each terminal is only suitable for on...

Page 15: ...the DC 8010 3 to the grounding screw 2 Replace the cover of the terminal box and the terminal cover Connecting the 2 door drive unit You need a 3 conductor cable including ground Select the cable AWG based on the table Motorcable conductors size on the following page Remove the cover of the terminal box on the motor of the door drive unit Remove the terminal cover Connect terminals M2 and M3 3 to ...

Page 16: ... A 15 A 14 AWG 14 AWG Drives with VFD motor VFD Motor Mains voltage input current Control Unit Fuse Ambient Temperature Correction Factor to 30 C 86 F Based on Temperature Rating of Conductor 75 C 167 F NFPA 70 Table 400 5 A Ambient Temperature Correction Factor to 40 C 104 F Based on Temperature Rating of Conductor 75 C 167 F NFPA 70 Table 400 5 A 0 85 kW D7FG4uS FU085UL 2 220 V 7 0 A 15 A 14 AWG...

Page 17: ... to the operating voltage as shown 220V 460V 575V 5 6 Connecting the door control to the power grid Danger to life due to electric shock Carry out the following steps only in a de energized state You can operate the door control on a 3 or 2 power grid Select the cable cross section according to the national regula tions in order to connect the door control to the power grid Connect the door contro...

Page 18: ... should carry out the electrical installation Shut off the voltage to all cables Damage to components caused by penetrating moisture The NEMA protection class must be maintained Prevent moisture from penetrating the door control All penetrations from the top will void warranty Terminal connections X X29 The terminals X X29 are push in terminals To connect a wire remove 0 4 10mm of the isolation Pu...

Page 19: ... X2 6 X2 8 In case of a defective safety edge the door control switches to operating mode hold to run Electrical safety edge Connect the electrical safety edge with a terminal resistance of 8k2 or 10k2 3 as follows Install the product according to the manufacturer s instructions Connect the cables of the product to terminals X2 3 and X2 4 of the door control 2 as shown 1 You can connect a second s...

Page 20: ...ressed in the final limit position CLOSE Activate the safety edge after completion of the electrical installation with menu item 0 1 Automatic test of the pneumatic safety edge With each activation of the pre limit switch is the door control tests automatically whether the pneumatic switch 4 triggers If the door control does not receive a signal from the pneumatic switch within 2 seconds fault ind...

Page 21: ...rminals X2 6 and X2 8 in the same way Activate the safety edge after completion of the electrical installation with menu item 0 1 Optical safety edge with 3 wires Install the product according to the manufacturer s instructions Connect the green cables 1 to terminal X2 3 Connect the white cables 2 to terminal X2 4 Connect the brown cables 3 to terminal X2 5 You can connect a second safety edge to ...

Page 22: ...lt indication F 1 2 appears X3 Emergency stop switch You can connect an emergency stop switch to terminals X3 1 3 2 Install the product according to the manufacturer s instructions Connect the product as shown If you are operating a door drive unit with a frequency inverter you cannot operate the door control until 30 seconds after the emergency stop switch has been released During this time the d...

Page 23: ...ime between 1 and 240 seconds after which the door closes automatically The switch activates and deactivates this function The programmed time remains stored Install the product according to the manufacturer s instructions Connect the switch as shown Activate automatic closing with menu item 2 3 after completion of the electrical installation ...

Page 24: ...w of the door Install the product according to the manufacturer s instructions Several examples of control devices are shown Connect your product according to the illustration on the following page Triple pushbutton Triple pushbutton with command interlock Key pushbutton If you do not connect a control device or a control device without a STOP button to terminals X5 you need to install a jumper be...

Page 25: ...rating mode You can set further photocell functions under menu item 2 4 Install the product according to the manufacturer s instructions Several examples of photocells are shown Connect your product accordingly After completion of the electrical installation activate the photocell with menu item 0 1 operating mode Reflective photocell Through beam photocell I Through Beam photocell II When the pho...

Page 26: ...ls X7 1 X7 2 The switching contact must be potential free Radio receiver pull switch Install the product according to the manufacturer s instructions Connect the product as shown Activate the product after completion of the electrical installation with menu item 2 6 Radio receiver Pull switch ...

Page 27: ...on OPEN You can also reach intermediate open with menu item 2 9 using devices on X5 and X7 Install the product according to the manufacturer s instructions Connect the product as shown Activate the switch after completion of the electrical installation with menu item 1 6 X20 X21 Potential free relay contacts You can connect more external devices such as traffic lights to terminals X20 1 X20 3 and ...

Page 28: ...brakes If the door drive unit has a magnetic brake you have to connect the brake to terminals X29 1 X29 3 to control the brake independently Energized magnetic brakes produce the braking force Magnetic brakes are used when the door needs to open during a power failure The door then opens automatically thanks to springs or weights Connect the rectifier of the brake 1 to terminals X29 1 2 and the ex...

Page 29: ...re limit with menu item 1 5 Setting the final limit positions 1 Turn on power Turn on the power using the main switch for the following steps 2 Checking the output rotating direction Press the OPEN button If the door moves upwards the output rotating direction is correct Proceed with step 4 If the door moves downwards change the output rotating direction Proceed with step 3 3 Changing the output r...

Page 30: ... display changes as shown in the figure 5 Setting the final limit position CLOSE Press the CLOSE button until the door has reached the desired position Press the Button for at least one second Save the final limit position OPEN by pressing the STOP button for 3 seconds The display changes as shown in the figure Setting the final limit position is complete You can now operate the door in hold to ru...

Page 31: ...econds The display changes to 0 0 2 Select the menu item Turn the selector switch to the desired menu item Press the selector switch once to confirm the selection This will take you to the options 3 Selecting options Turn the selector switch to the desired option Press the selector switch once to save the selection You will leave the options at the same time 4 Terminate programming Turn the select...

Page 32: ...afety the safety devices remain active despite operating mode hold to run 0 1 Operating mode 1 No safety device on door hold to run OPEN CLOSE 2 No safety device on door self hold OPEN and hold to run CLOSE 3 One safety device on door self hold OPEN CLOSE 4 One safety device on door self hold OPEN CLOSE CLOSE operation is also possible in hold to run with a control device on X5 6 One safety edge o...

Page 33: ... and exit the menu item by pressing the STOP button for 3 seconds 1 1 1 2 Coarse correction of final limit position Use these menu items to modify the final limit positions of the door that have been already set Door movement without function of the safety devices Block the door for pedestrians and vehicles while adjusting 1 1 Coarse correction of final limit position OPEN 1 2 Coarse correction of...

Page 34: ...limit position OPEN Use menu item P 2 1 to activate or deactivate the safety edge inthe pre limit area 1 6 Door positions for intermediate open Use this menu item to set an intermediate open An intermediate open is a door position between final limit position OPEN and final limit position CLOSED For this purpose you must install an external switch on terminals X8 With this switch you can activate ...

Page 35: ...out function of the safety devices Block the door for pedestrians and vehicles while adjusting 1 7 Setting the switching position of relay X20 1 8 Setting the switching position of relay X21 Move to the desired door position using the OPEN or CLOSE button Save the door position by pressing the STOP button once 2 1 Safety edge in pre limit area Use this menu item to activate or deactivate the safet...

Page 36: ...d 2 3 Setting of automatic closing 0 Deactivated 1 2 40 Activated 1 1 second up to 9 9 99 seconds For more than 99 seconds the display will flash twice to show 3 digit numbers in full 1 and 0 0 100 seconds up to 1 and 9 9 199 seconds 2 and 0 0 200 seconds up to 2 and 40 240 seconds You can interrupt automatic closing manually Press the STOP button when the door is in final limit position OPEN The ...

Page 37: ...g to photocell 0 Deactivated 1 Stopping of automatic closing 2 3 The door closes 3 seconds after the interruption of the photocell has ended 2 People and vessel recognition If the interruption of the photocell lasts less than 1 5 seconds e g a person passes the door the door closes after the time specified in 2 3 If the interruption of the photocell lasts longer than 1 5 seconds e g a vehicle pass...

Page 38: ...ion OPEN Thanks to automatic closing the door tries to close again after the set time has elapsed This will continue until the obstacle is removed To prevent continuous opening and closing in this situation you can specify a maximum number of successive reversals When the specified number has been reached the door stops in final limit position OPEN When the door exceeds the set number of reversals...

Page 39: ...closing 2 3 the door closes after the time set in 2 3 when you press the pushbutton 2 6 Radio and pull switch functions 1 Activation in final limit position OPEN or intermediate open door moves in final limit position CLOSE Activation in final limit position CLOSE or other door moves in final limit position OPEN 2 Same as option 1 In addition when activated during door movement door stops 3 Activa...

Page 40: ...ht permanent contact during door movement In final limit position OPEN flashing for 3 seconds In final limit position CLOSE off 5 Flashing light permanent contact during door movement In final limit position OPEN lights up for 3 seconds In final limit position CLOSE lights up for 3 seconds 6 Flashing light permanent contact during door movement In final limit position OPEN lights up for 3 seconds ...

Page 41: ... the activated control devices the door moves into intermediate open 2 9 Specifying control device for intermediate open 1 Intermediate open is possible with all control devices 2 Intermediate open using a control device on X7 Final limit position OPEN with OPEN button of the door control and control device on X5 3 Intermediate open with OPEN button of the door control and control device on X5 Fin...

Page 42: ...toring triggers and stops the door Afterwards the operating mode hold to run is active and error message F 4 1 appears In the case of severe temperature changes or high wind loads force monitoring may trigger unintentionally Force monitoring does not replace any safety measures against entanglement by the door This function is only a supplement to safety measures Take additional measures 3 1 Force...

Page 43: ... is active 3 2 Deactivation of the photocell 0 Deactivated 1 Activated Set a reference position There is no object protection when setting this function Set the reference position before proceeding Setting of the function After leaving programming teach in mode is active The display changes as shown in the figure Open and close the door until the light beam has been interrupted twice in the same d...

Page 44: ...for the door to switch from CLOSE operation to OPEN operation Lengthening the reversing time protects the door mechanism Shortening the reversing time reduces the closing forces at the safety edge You can set the reversal time in steps from _1 to _ 3 3 8 Shorten lengthen the reversing time 0 Deactivated _ 1 _ 3 _ 1 Shorten the reversing time _ 3 Lengthen the reversing time ...

Page 45: ...o this you must first define the switching position for the higher output speed CLOSE with menu item 4 4 The adjustable values 4 1 to 4 3 depend on the door drive unit You can find the values in Chapter Technical data in the installation instructions for the door drive unit 4 1 Increase decrease output speed OPEN 4 2 Increase decrease output speed CLOSE 4 3 Increase decrease output speed CLOSE 96 ...

Page 46: ...eps required by the door drive unit for slowing to the specified crawling speed 4 9 4 7 Increase decrease brake deceleration OPEN 4 8 Increase decrease brake deceleration CLOSE 0 0 No change 0 5 3 0 0 5 Highest brake deceleration 3 0 Lowest brake deceleration With menu item 4 9 you increase decrease the crawling speed in steps The door drive unit moves at the crawling speed shortly before reaching...

Page 47: ...ng down from 1 1 000 cycles to 9 9 99 000 cycles 8 6 Response after expiry of the maintenance cycle counter 1 Display shows C S alternating with the value specified in 8 5 2 Operating mode change to hold to run Display shows C S alternating with the value specified in 8 5 3 Operating mode change to hold to run Display shows C S alternating with the value specified in 8 5 Option Press the STOP butt...

Page 48: ...lay shows a symbol for the current position of cycle counter The right side shows the number of the current position The example below shows 1 000 000 cycles 9 2 Readout of fault indications With this menu item you can read out the last 6 fault indications of the door control After selecting the menu item the display changes and shows the last six fault indications First an F is shown then the num...

Page 49: ...eadout of software version This menu item displays the software version of the door control For drive units with GfA frequency inverter the software version of the motor is shown as well 9 4 Readout of software version The display changes and shows the number of the software version 9 5 Reset to factory settings use of GfA Stick Activate the GfA Stick with option 0 The GfA Stick part no 20003696 a...

Page 50: ...spare parts Faults in the safety circuit Causes of faults Fault correction F Display alternates between F and number 1 2 Terminals X2 is open Slack rope switch pass door contact open Check Slack rope switch pass door contact Check connecting cable for interruption 1 3 Safety circuit open Emergency manual operation activated Thermal protection of the motor has tripped Check door drive unit for over...

Page 51: ...eactivate menu item 2 5 2 4 Safety edge 10k2 activated Check function of the safety edge Check connecting cable for short circuit 2 5 Safety edge 10k2 defective Check function of the safety edge Check connecting cable for interruption 2 6 Safety edge 1k2 activated Check function of the safety edge Check pneumatic switch Check connecting cable for short circuit 2 7 Safety edge 1k2 defective Check f...

Page 52: ...Display alternates between F and number 3 7 Internal plausibility error Measure input voltage and voltage during door movement establish stable power supply Check connecting cable for interruption 3 8 Internal temperature too high Check for excessive ambient temperature 4 1 Force monitoring triggered Check the door mechanism for damage Check spring tension Check for high wind load at the door 5 0 ...

Page 53: ...easures Check the door mechanism for damage Check limit switch turn Check final limit position OPEN When the door hits a cushion then correct the final limit position Check brake 5 7 Fault in rotating direction Establish clockwise rotating field at the power connection Reset door control to factory setting 9 5 All settings will be lost 5 8 Inadmissible door movement from idle state Check brake and...

Page 54: ... 6 3 Undervoltage in DC voltage link Measure voltage during door movement Measure grid input voltage Change ramp times speeds 4 1 4 9 6 4 Overvoltage in DC voltage link Measure voltage during door movement Measure grid input voltage Change ramp times speeds 4 1 4 9 6 5 Temperature limit exceeded Door drive unit overloaded Check for excessive ambient temperature Allow door drive unit to cool down a...

Page 55: ...at least the following points during annual maintenance Check for external damage Check for moisture penetrating the interior Check all connection cables Replace damaged connecting cables Use a dry cloth to remove dust and dirt from the door control Danger to life due to electric shock For cleaning disconnect all lines from the incoming power supply 10 Disposal Separate the product from the packag...