GFA TS 971 Series, Brief Instructions

Page 1: ...Brief instructions Door control TS 971 Automatic control panel with radio Version 51171638 aus Version e 01 2015 0 0 0 0 0 0 0 0 0 0 0 5 1 1 7 1 6 3 8 XXXXX ...

Page 2: ...2 GfA ELEKTROMATEN Australia Pty Ltd P O Box 267 Roseville 2069 NSW Telephone 02 9882 2782 Facsimile 02 9882 2783 Email info gfa elektromaten net Web www gfa elektromaten net ...

Page 3: ...l limit positions 12 5 Electrical installation control accessories 13 External supply X1 13 Emergency stop X3 13 Automatic closing On Off X4 13 External Control device X5 13 Photo cell X6 13 Light curtain X6 14 Radio receiver X7 14 Pull switch X7 14 Intermediate stop X8 14 Red green traffic lights X20 X21 14 Magnetic brake X20 X21 14 Connection of spiral cable 15 WSD door module Wireless Safety De...

Page 4: ...ty devices 31 X2 Input safety edge 31 EMERGENCY operation 32 9 Status display 33 Faults 33 10 Explanation of symbols 38 11 Declaration of Incorporation Declaration of Conformity 40 Symbols Warning Risk of injury or danger to life Warning Danger to life from electric shock Note Important information Prompt Required action Illustrations show example products Differences from the delivered product ar...

Page 5: ...Manufacturer s Declaration shall be rendered null and void Safety information Installation and commissioning are to be performed by skilled personnel only Only trained electrical craftsmen are permitted to work on electrical equipment They must assess the tasks assigned to them recognise potential danger zones and be able to take appropriate safety measures Installation work is only to be carried ...

Page 6: ...ernal supply voltage X1 L X1 N protection via F1 micro fuse 1 N 230 V 1 6 A time lag Control inputs 24 V DC Type 10 mA Relay contacts 2 potential free changeover contacts Loading of relay contacts ohmic inductive 230 V AC 1 A 24 V DC 0 4 A Control power consumption 18 W Temperature range Operation 10 50 Storage 0 50 C Air humidity up to 93 non condensing Protection class of housing IP54 Compatible...

Page 7: ...t Only use current sensitive earth leakage circuit breakers type B for FI drive units Connection to the indoor installation via an all pole disconnector unit with current 10 A as per EN 12453 e g CEE plug connector main switch Observe the installation instructions of the drive unit Mains supply 3 N PE 220 400 V 50 60 Hz 3 PE 220 400 V 50 60 Hz 1 N PE sym 220 230 V 50 60 Hz 1 N PE asym 220 230 V 50...

Page 8: ... V Phase V 7 gn Ground 1 U Phase U 8 ye Channel A RS485 4 N Neutral conductor N 9 gy Safety circuit PE PE 10 pk 8 V DC supply voltage Ⓐ NES Ⓔ X12 NES Pin Core Term Description 5 wh 11 Limit switch common 24 V wire link to 7 9 5 14 6 bn 12 S5 Auxiliary limit switch 7 gn 6 S3 Open limit switch 8 ye 15 S6 Auxiliary limit switch 9 gy 8 S4 CLOSE limit switch 10 pk 4 Safety circuit ...

Page 9: ...limit switch S10 Emergency manual operation S3 OPEN limit switch W1 Connection cable S4 CLOSE limit switch Y1 Spring loaded brake S5 Auxiliary limit switch S6 Auxiliary limit switch Limit switch configuration single limit switches 5 6 7 10 9 3 2 1 4PE M1 S10 F1 S4 S3 S5 S6 W1 A1 A1 Terminal box S3 OPEN limit switch F1 Thermal contact S4 CLOSE limit switch M1 Motor S5 Auxiliary limit switch S10 Eme...

Page 10: ...time lag X2 Safety edge and door safety switch MOT Motor socket S Selector switch X3 Emergency STOP control device S11 OPEN push button X4 Automatic closing On Off S12 STOP push button X5 Control device external three push button S13 CLOSE push button X6 Through reflective photo cell T Internal aerial 434 MHz X7 Pull switch external radio receiver UBS Universal command sensor socket X8 Intermediat...

Page 11: ...position 3 Save OPEN final limit position 4 Move to CLOSE final limit position 5 Save CLOSE final limit position Note The rapid adjustment is complete Hold to run door operating mode is active Change of OPEN CLOSE final limit positions via menu items 1 1 to 1 4 Pre limit switch safety edge is set automatically Changing the pre limit position is possible via menu 1 5 ...

Page 12: ...llation instructions NES Rapid adjustment of final limit positions 1 Check output rotating direction 2 Move to OPEN final limit position and adjust S3 OPEN limit switch 3 Move to CLOSE final limit position 5cm above the ground and adjust S5 pre limit switch 4 Move to CLOSE final limit position and adjust S4 CLOSE limit switch ...

Page 13: ...rol device A3 Control device Emergency stop Key switch External C ontr ol device X5 External Control device X5 X5 P 1 S17 2 A4 X5 3 2 1 S14 4 3 2 1 S16 2 1 S15 A6 X5 A4 Key push button A6 Three push button Photo cell X6 Photo cell X6 1 2 3 4 5 24V X6 A8 X6 1 2 24V A9 1 2 3 4 5 24V A10 X6 1 2 24V A11 1 2 3 24V A12 PNP A8 Reflective photo cell Through beam photo cell Through beam photo cell A9 Trans...

Page 14: ...urtain A26 Receiver A28 Receiver Radi o r eceiver X7 Pull swi tch X7 Inter mediate stop X8 Radio receiver X7 Pull switch X7 Intermediate stop X8 1 2 3 4 24V X7 A13 A14 4 3 X7 S19 A15 1 2 4 3 S17 X8 Red gr een traffic lights X20 X21 Magnetic brake X20 X21 Red green traffic lights X20 X21 Magnetic brake X20 X21 20 1 20 2 20 3 H1 1 9 1 8 21 1 21 2 21 3 X20 H2 20 1 20 2 20 3 1 9 1 8 21 1 21 2 21 3 X20...

Page 15: ...neumatic switch R2 End of line resistor 1k2 X2 Door control socket Optical safety edge system 2 3 4 2 1 2 3 2 5 2 2 2 4 X2 1 2 3 4 ST ST SK b SK g SK w A19 br gn w B3 B2 A19 Junction box ST Mains supply ST Input for door safety switch SK b Mains supply brown SK g Output green SK w Earth white B2 Optical transmitter B3 Optical receiver X2 Door control socket Door safety switch ST A18 A19 A20 2 1 S3...

Page 16: ... P1 WSD door module push button S2 Safety edge evaluation switch S1 Switch A for system 1 switch B for system 2 Optical upper changeover position IR G1 Lithium battery 9000 mAh Electrical lower changeover position X1 2 Connection point for door safety switch KL1 Terminal for ST3 Socket for optical sensor System 2 connection cable Electrical safety edge ST1 Socket for optical sensor ...

Page 17: ...example Available channels Teach in WSD door module connected dot on right is lit Note Use of a safety edge only possible via menu item 0 1 door operating mode 3 4 or 6 Completing the electrical installation If required connect other electrical equipment and or safety devices Install and tighten cable entries and or cable glands ...

Page 18: ...Control programming 1 Start programming 2 Select menu item and confirm 3 a Set and store functions 3 b Set and store positions 4 Exit programming Note Possible after rapid adjustment of final limit positions ...

Page 19: ...d to run OPEN CLOSE Self hold Hold to run OPEN CLOSE Self hold Self hold OPEN CLOSE Self hold Self hold CLOSE hold to run release via external X5 control device OPEN CLOSE Hold to run Hold to run with active safety edge Output rotating direction Maintain output rotating direction Change output rotating direction ...

Page 20: ...ion CLOSE correction Fine correction pre limit switch for safety edge DES Without door movement OPEN correction CLOSE correction Adjust intermediate open X8 DES Approach and store desired door position Setting for position of relay 1 switching point DES Select relay function via menu item 2 7 Approach and store desired door position Setting for position of relay 2 switching point DES Select relay ...

Page 21: ...stance between the door controls with the same channels Note taught in channels in the controls housing Important for service work Pay attention to the WSD door module manual Safety edge function in the pre limit area Safety edge active Safety edge inactive Ground adjustment DES Activation of safety edge at ground contact Reversal movement in upwards direction in overrun area DES Overrun correctio...

Page 22: ...ic closing and CLOSE command if photo cell activation duration 1 5 seconds Reversing 0 Off 1 to 10 safety device activations Pull switch or radio receiver function X7 Type of impuls 1 Door is in OPEN final limit position CLOSE command Door is not at OPEN final limit position OPEN command Pulse type 2 Command sequence OPEN STOP CLOSE STOP OPEN Type of impuls 3 OPEN command only ...

Page 23: ...3 seconds CLOSE final limit position Permanently lit for 3 seconds Red lamp permanently lit during door movement OPEN final limit position Permanently lit for 3 seconds CLOSE final limit position Off Dock leveller release or permanent green light Active only in OPEN final limit position Permanent contact in CLOSE final limit position Light sensing device 1 second pulse at each OPEN command Permane...

Page 24: ...24 Door functions part 4 Intermediate open function All command inputs Input X7 2 and internal radio receiver Input X5 3 and OPEN push button of control ...

Page 25: ...tact After activation Hold to run door operating mode Crash switch as NO contact After activation Hold to run door operating mode Crash switch as NC contact After activation Reversing in OPEN final limit position Reset after contact reset otherwise Hold to run door operating mode Crash switch as NO contact After activation Reversing in OPEN final limit position Reset after contact reset otherwise ...

Page 26: ... output speed with adherence to minimum opening height requirement of 2 5 m Approach and store desired door position OPEN acceleration DI Steps of 1 0 seconds FI Steps of 0 1 seconds CLOSE acceleration DI Steps of 1 0 seconds FI Steps of 0 1 seconds OPEN deceleration DI Steps of 1 0 seconds FI Steps of 0 1 seconds CLOSE deceleration DI Steps of 1 0 seconds FI Steps of 0 1 seconds OPEN CLOSE crawli...

Page 27: ...Internal radio receiver deactivated Fixcode GfA Tedsen Teleco COD1 Rolling code of various providers GfA UK JCM Dickert Fixed code RDA Fixcode TRL Radio receiver function Teach in of a handheld transmitter Cancellation of a taught in handheld transmitter Cancellation of all taught in handheld transmitter ...

Page 28: ...sible Only use 434 MHz handheld transmitters Up to 64 radio channels can be taught Teach in of handheld transmitter Teach in of handheld transmitter 1 Select radio transmitter manufacturer s system 2 Activate radio receiver 3 Carry out teaching in 4 Switch to door operation ...

Page 29: ... item 8 5 Changeover to hold to run door operating mode Status indication CS appears in turns with value set by menu item 8 5 Changeover to hold to run door operating mode Status indication CS appears in turns with value set by menu item 8 5 Option Press STOP button for 3 seconds to deactivate changeover and status indications for 500 cycles Status indication CS appears in turns with value set by ...

Page 30: ...yed in division of ten consecutively M HT 1 000 000 100 000 ZT T 10 000 1 000 H Z 100 10 E 1 Cycle counter of the last change in programming Number of activations of slack rope pass door and crash switch Software version The firmware version of the control is displayed Additionally the software version of the motor is displayed for DI drives and FI drives Deleti ng of all setti ngs Deleting Deleti...

Page 31: ... channel 6 Signal quality ranging from 0 99 8 Safety devices X2 Input safety edge The door control automatically detects three different safety edges to protect the closing movement of the gate wing Electrical safety edge Pneumatic safety edge optical safety edge system Important Connect safety edge systems in accordance with EN 12978 Check position of S5 pre limit switch on the safety edge only f...

Page 32: ...g faults with the signal transmission of the safety device EMERGENCY operation is activated after pressing the STOP push button and holding for 7 seconds and is indicated by the flashing display Note The door cannot be moved in case of F1 3 and F1 4 fault indications for reasons of operating safety Activation of EMERGENCY operation Use the built in push button of the control to press and hold the ...

Page 33: ...n Emergency stop has been activated Check emergency stop Check whether the connection cable is connected Radio transmission of WSD door module is faulty Radio channel assigned twice Use menu item 9 6 to read off the radio channel Moisture in WSD door module Replace WSD door module und use a splash guard optional equipment Obstacle between WSD door module and door control Adapt fitting configuratio...

Page 34: ...n cable Replace photo cell if necessary Maximum number of reversing movements for door through safety edge system activation has been reached Only with automatic closing Obstacles along the door travel path Check whether the safety edge system is correctly functioning Activation of safety edge 8k2 Check whether the safety edge system is correctly functioning Check whether the connection cable has ...

Page 35: ...rive unit for overload or stalling Reset of control via menu item 9 5 DES CLOSE emergency stop switch reached In the voltage free state move the door back via emergency manual operation NES Faulty activation of the S5 pre limit switch Check the S5 pre limit switch for correct functioning and setting No limit switch detected active at initial start up Connect the limit switch to the control Check t...

Page 36: ...ary RAM error Switch control off and on Replace control if necessary Internal fault of control Switch control off and on Replace control if necessary Fault of digital limit switch DES Check DES connector and connection cable Switch control off and on Fault with door movement Check the door mechanism for stiffness Check the limit switches for correct rotational movement Switch control off and on Fa...

Page 37: ...ck mains input voltage Execute fault clearance trough movement command Change slope durations speeds Temperature limit exceeded Check for overload of the drive unit Cool down the drive unit and reduce the number of cycles Permanent current overload Check for overload of the drive unit Check the door mechanism for stiffness or weight Brake FI fault Check brake replace if necessary If problem recurs...

Page 38: ...ng of the menu Factory setting of the menu value on the right Factory setting of the minimum limit dependent on drive unit Factory setting of the maximum limit dependent on drive unit Setting range Prompt Select menu item or value turn selector switch to the left or to the right Prompt View menu item press selector switch once Prompt Store press selector switch once ...

Page 39: ...button Prompt Save press stop button once via built in push button Prompt Save press stop button for three seconds via built in push button Prompt Reset the control press stop button for three seconds via built in push button Prompt Move to door position Prompt Move to door position for OPEN final limit position Prompt Move to pre limit Prompt Move to door position for CLOSE final limit position ...

Page 40: ...eneric standards Immunity for industrial environments Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments On reasoned request we undertake to submit the special documents for this partly completed machine to the supervisory authorities Authorised representative for the compilation of the technical documentation...