Gfp 663TH, Operation Manual

Page 1: ...ANUAL Gfp 663TH Please read this manual carefully before operating Unpacking assembly and operating videos are available at www gfpartnersllc com Do NOT make changes to or reproduce this manual withou...

Page 2: ...emove the Packaging and Accessories 9 Additional Installation Items 10 System Components 11 Control Panel A Home B Help Screens Tutorial i Webbing ii Brakes and Clutches iii Gap 1 iv Gap 2 v Counter 1...

Page 3: ...ix Confirming the Reset x Factory Reset Confirmation 12 Operation 13 Loading Film 14 Threading Film 15 Brake Tension Adjustment 16 Top Rewind Shaft Clutch Adjustment 17 Inserting Rewind Shafts 18 Fee...

Page 4: ...tion could void the user s warranties and transfer all safety obligations to the user 2 Important Safety Instructions In this operating manual you will find important safety messages regarding the pro...

Page 5: ...and Provincial Regulators across Canada recognize the cTUVus mark as proof of product compliance to published national standards and code requirements The cTUVus mark is officially recognized as an eq...

Page 6: ...s or clothing and cause serious injury Do not use the machines for purposes other than lamination and mounting otherwise damages to the machine or accidents may occur Keep out of reach of children Kee...

Page 7: ...ation The minimum area covered is 8 ft x 10 ft Do not directly cut the films on the surfaces of the rubber rollers to avoid damages to the rollers Do not put burrs sharp knives or extra thick and hard...

Page 8: ...and the machine carefully Any missing parts should be reported to the shipper upon receipt of shipment Main Machine Crate Part Quantity Main Machine 1 Foot Pedal 1 Rewind Tube 2 Control Panel Boom 1...

Page 9: ...er protectors and screws from the top and sides of the crate and swing the ramp down Remove the retainer board and end cap Retainer Board End Cap Rotate the castors so they are facing out Roll the lam...

Page 10: ...oom into the receptacle and tighten the knurled locking collar Fig 9a NOTE Make sure the Control Panel is facing the front of the laminator before inserting the boom and tightening the locking collar...

Page 11: ...10 System Components 1 2 3 4 5 6 7 8 1 Top Main Roller 2 Control Panel 3 Power Cord 4 Foot Pedal 5 Printer 6 Feed Table w Print Roller 7 Bottom Main Roller under the Feed Table 8 Lower Front Unwind 9...

Page 12: ...Liner Rewind 11 E Stop 12 Upper Rear Unwind 13 Side Slitter Guide Bar 14 Side Slitters 15 Lower Rear Rewind 16 Castor 17 Castor w Brake 18 Lower Rear Rewind Clutch 19 Lower Front Brake 20 Main ON OFF...

Page 13: ...ext then Home to return to the Main Screen WEBBING 8Bi BRAKES 8Bii GAP 1 8Biii GAP 2 8Biv COUNTER 1 8Bv COUNTER 2 8Bvi SPEED Takes you to the Operational Speed screen where you can select preset speed...

Page 14: ...rnings for the product being run SERVICE Takes you to the Service screens Inside these screens operators can make changes to factory parameter settings for the following operations Gap 8Dii Pressure 8...

Page 15: ...Webbing This screen shows the path for running a PSA overlaminate on the top and a printed media on the bottom It identifies all the rollers and idler bars 11Bii Brakes and Clutches This screen ident...

Page 16: ...16 11Biii Gap 1 This screen identifies the auto up auto down keys as well as the incremental keys 11Biv Gap 2 This screen explains how you can use the keys or the finger slide keys to adjust the posit...

Page 17: ...different fields for the total film usage as well as daily and current job usage 11Bvi Counter 2 This screen is a continuation of Counter 1 and explains the Start Length input for each new job You wil...

Page 18: ...o change the speed by using the keys or the finger slide then pressing OK Press HOME to return to the Main screen 11Cii Temperature When TEMP is pressed on the HOME screen it takes you to this screen...

Page 19: ...nge the gap by using the keys or the finger slide then pressing OK Press HOME to return to the Main screen 11Civ Pressure When PRESS is pressed on the HOME screen it takes you to this screen You may s...

Page 20: ...oose to disarm the alarm you must choose which mode by pressing the HIGH and or LOW keys Press HOME to return to the Main screen 11Cvi Bottom Tension If the alarm is set and either of the parameters a...

Page 21: ...triangle on the screen To correct clear the condition that caused the warning or release the E Stop then press RESET Press HOME to return to the main screen 11Cviii Counter Pressing COUNTER will take...

Page 22: ...finish of the film and the time of day The amount of film used on the current job will be displayed in Length To set the date Press each key one at a time then toggle between to the desired number To...

Page 23: ...rator to make changes to various functions calibrate settings and reset to factory settings Factory settings will be supplied in a separate supplement 11Dii Gap Adjustment This screen allows the opera...

Page 24: ...ent This screen allows the operator to change the factory pressure settings should the unit every become out of calibration 11Div Top tension Adjustment This screen allows the operator to set the top...

Page 25: ...justment This screen allows the operator to set the bottom tension ranges for the products they run daily 11Dvi Temperature Adjustment This screen allows the operator to calibrate the heat settings sh...

Page 26: ...the laminator will be allowed to run up to 30 fpm 11Dviii Factory Settings This screen as well as the next two allow the operator to reset all the settings back to the factory settings If requested th...

Page 27: ...Gfp 663TH April 2021 27 11Dix Confirming the Request 11Dx Reset Request Confirmed NOTE Once the reset is confirmed you must turn the unit off then back on for it to be effective...

Page 28: ...the power supply first 2 Use the LCD Touch Panel for all functions of the laminator 13 Loading Film 1 Rotate the locking outer sleeve in the direction of the arrow to the open position aligned with t...

Page 29: ...making sure there is proper resistance The resistance can be adjusted with the adjusting knob on top of the supply shaft assembly 2 Turn the pressure adjusting hand wheel to lift the top rubber rolle...

Page 30: ...ve 9 Lower the feed tray assembly 10 Use foot pedal to advance both webs until they clear the nip rollers Note The film should be wrinkleless and tight to the surface of the heat roller If wrinkles ap...

Page 31: ...tension will cause waves wrinkles or curl in vinyl 16 Top Rewind Shaft Clutch Adjustment 1 Adjust top liner rewind shaft clutch by turning the Clutch Adjustment Knob on the right side cabinet Fig 16a...

Page 32: ...the closed position on the support brackets Fig 17c 18 Feed Tray Safety Latch 1 A Feed Tray Safety latch rotates freely with the feed tray Fig 18a 2 Ensure latch is in the locked position whenever the...

Page 33: ...liner of the overlaminate 2 The lower rear rewind seen below is a swingout shaft and is used to rewind the web for roll to roll applications This rewind also contains two side slitters for trimming th...

Page 34: ...Poor film adhesion or cloudy prints 1 Nip roller pressure to low 2 Dust on the surface of the print 1 Increase nip roller pressure 2 Clean print surface before lamination Poor film adhesion on one si...

Page 35: ...emperature 140 F Film core size 3 Laminating Speed 0 20 Ft min Pressure Adjustment Servo Motor Heat Method Metal alloy tube Power Supply 110 VAC 12 A Power Consumption 1320 W Net weight 510 lbs Output...

Page 36: ...erein is in lieu of all other warranties expressed or implied including any warranty or merchantability or fitness for a particular purpose Gfp will not be liable for personal damage or personal injur...