Giant-Vac 20hp Series, Assembly Instructions Operator'S Manual Parts List

Page 1: ...T 20hp 29hp Series Truck Loader Actual product differs from product pictured above Model No Description 3800004 TLS20201KH 3800005 TL20201KH 3800021 TL29202BVG 3800022 TLS29202BVG Manual No 3100015 Revision 01 01 08 N o t f o r R e p r o d u c t i o n ...

Page 2: ... 2501 units 1 Package containing operating manuals and warranty registration Each product leaves our factory in excellent condition occasionally however some damage may occur during shipment If any such damage is found upon initial inspection immediately notify the transport carrier who delivered your machine as they are solely responsible for such damage as well as any subsequent adjustments nece...

Page 3: ... indoors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION Never run an engine in an enclosed area Operate only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all components are securely in place and in good operating order before s...

Page 4: ...orners shrubs trees or other objects that may obscure vision EMISSIONS Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label MAINTENANCE AND STORAGE Always observe safe refueling and fuel handling practices when...

Page 5: ...arranty 3 unit assembly set up Note Please refer to Parts List for correct part identification and placement Parts list reference numbers are called out by sheet number followed by reference number s on that sheet 1 1 indicates Sheet 1 reference number 1 2 32 34 38 indicates Sheet 2 reference numbers 32 through 38 excluding 33 etc FENDER ASSEMBLY CHW UNITS ONLY Insert one 3 8 16 x 1 bolt fitted wi...

Page 6: ...osition with clevis pin and bridge pin Use outermost holes SUPPORT JACK AND SAFETY CHAIN INSTALLATION CHW UNITS ONLY Safety Note Assistance is required when installing support jack If access to lifting equipment is possible it is highly recommended Remove jack from upside down shipping position Lifting draw bar insert jack into crank assembly making sure teeth of jack point out as shown Crank jack...

Page 7: ...lbow If access to lifting equipment is possible it is highly recommended Important Safety Note To prevent unit rollover during Discharge Assembly lock rear support leg in lowermost position possible Failure to do this may result in injury or death and or damage to unit or property Place discharge stack atop power unit with boom pivot brackets facing out toward right rear of unit from driver s pers...

Page 8: ...Nozzle 2 11 with handle pointed upwards and toward hose Tighten clamps securely HOSE SUPPORT BOOM ASSEMBLY ALL UNITS Attach yoke end of Threaded spring guide 5 5 to second thru hole of horizontal boom member 5 2 with one 1 2 13 x 3 hex bolt 5 3 securing with 1 2 13 lock nut 5 4 Do not over tighten lock nut Note Be sure spring guide and chain eye at end of boom are both toward bottom of boom member...

Page 9: ...and then adjust chain length between hose and boom to about three feet 3 4 of total length by slipping S hook on end of chain through appropriate mid link BATTERY SERVICE AND CONNECTIONS Fill battery with acid auto parts store Connect battery cables hardware not supplied making careful note of polarity Long cable from engine goes to battery positive Short cable bolted to engine base next to batter...

Page 10: ... 13 or 14 inner tube works fine CONNECTING UNIT TO TOWING VEHICLE Install appropriate trailer plug onto end of unit wiring harness to match socket on towing vehicle Wiring scheme is as follows Red Right signal Yellow Left signal Brown Taillights Green Ground Back towing vehicle up to unit Raise or lower support jack until ball hitch receiver on unit is about 3 4 higher than ball hitch on vehicle F...

Page 11: ...screen If debris is wet or partially frozen run the machine at full throttle Lower intake hose boom assembly until nozzle floats 2 3 inches from the ground then adjust engine throttle so that when nozzle is pushed to the ground suction can be broken with moderate effort using three fingers of one hand This will make operation relatively easy and comfortable Time and experience will be your best gu...

Page 12: ...ure to follow manufacturer s recommendations may void manufacturer s warranties Lubricate impeller shaft bearings every 50 hours of operation Use a high quality bearing grease available from your local dealer or auto parts store Maintain tire pressure as indicated on tire sidewall Replace worn or damaged tires promptly Keep engine free from a buildup of grass leaves or excessive grease An accumula...

Page 13: ... disconnect the battery Store fuel in an approved clearly marked container NO NOT store gasoline powered equipment or fuel containers in any closed area where heat radiating appliances or open pilot lights are present unless the fuel has been completely drained from the power equipment and the fuel containers REPLACEMENT PARTS Replacement parts are available from your local Giant Vac dealer N o t ...

Page 14: ...sly limited to the replacement or repair at an authorized servicing Giant Vac dealer or at a point designated by us of such parts as appear to us to have been defective All defective parts have to be returned freight prepaid before credit will be issued We shall not be liable for transportation charges in connection with the replacement or repair of defective parts This warranty does not apply to ...

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Page 16: ...1 4 31008 3 8 Lock Washer 4 4 5 31009 3 8 Hex Nut 4 4 6 21610 Impeller 1 1 6A 21566 Impeller Hub 1 1 21611 Cover Plate Taper Lok 1 1 7 31447 5 8 18 x 2 Impeller Bolt Key Group 1 1 8 40117 Fuel Tank 1 1 8A 31755 Hose Rubber Fuel 1 4 x 10 Length 1 1 34041 Clamp Hose 1 4 Worm Drive 4 4 32117 Clamp 3 8 3 3 9 31157 Fuel Tank Strap 2 2 9A 31158 Gas Tank Mount 1 1 9B 31445 Inline Fuel Shutoff Valve 1 1 1...

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Page 18: ... 1 1 2 31033 3 8 16 x 1 Hex Bolt 18 18 3 31008 3 8 Lock Washer 18 18 4 31009 3 8 16 Hex Nut 18 18 5 34019 Hose Intake 12 x 10 1 1 6 34020 Clamp Hose 12 2 2 7 40110 Band Hose Support 12 with Hardware 1 1 31141 5 16 18 x 3 1 2 Hex Bolt Support Band Hardware 1 1 31004 5 16 18 Hex Nut 2 2 8 20165 Nozzle Intake 12 w Adjustable Handle 1 1 20168 Handle Adjustable with Foam Grip 1 1 9 27268 Plate Hose Pro...

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Page 20: ...LS20201KH TLS29202BVG 1 24640 Discharge Stack 1 1 2 24641 Discharge Elbow 1 1 3 31097 3 8 16 x 1 1 4 Hex Bolt 16 16 4 31034 3 8 Flat Washer 32 32 5 31008 3 8 Lock Washer 16 16 6 31009 3 8 16 Hex Nut 16 16 7 34021 Hose Discharge 8 x 5 Metal 1 1 8 34048 Ring Squeeze 8 1 1 31086 1 2 13 x 1 3 4 Bolt 1 1 N o t f o r R e p r o d u c t i o n ...

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Page 22: ... 7 31823 Wiring Harness Bold Clip Small 2 2 32090 10 x 1 2 Self Tapping Screw Fastens Grounds 2 2 14 40126 Support Leg 1 1 15 31125 3 8 x 4 Clevis Pin 1 1 16 31126 Bridge Pin 1 1 17 38044 Draw Bar Swing Jack Style 1 1 18 31017 5 8 x 4 1 2 Hex Bolt 4 4 19 31326 5 8 Split Lock Washer 4 4 20 31199 5 8 Lock Nut 1 1 21 33176 Jack Trailer Support Swing Away Style 2 2 31033 3 8 16 x 1 Hex Bolt 4 4 31008 ...

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Page 24: ...ION TLS20201KH TLS29202BVG 1 40107 Boom Vertical Member 1 1 2 40131 Boom Horizontal Member 1 1 3 31025 1 2 13 x 3 Hex Bolt 2 2 4 31406 1 2 13 Lock Nut 2 2 5 40108 Guide Threaded Spring 1 1 6 31110 3 4 10 Hex Nut 3 3 7 31023 3 4 Flat Washer 2 2 8 31332 Spring Boom 1 1 9 31140 Chain Boom w 2 S Hooks 1 1 N o t f o r R e p r o d u c t i o n ...