Giant-Vac 3800014, Manual

Page 1: ...IONS SAFETY RULES PARTS LIST 65hp series Truck Loader Actual product may differ from product pictured above Model No Description 3800014 TL652951W Manual No 3100022 Revision 03 01 07 N o t f o r R e p r o d u c t i o n ...

Page 2: ...ents necessary Before assembly please take a moment and record your model number and serial number below for future reference both numbers are located on the silver tag adhered to the engine side of the impeller housing assembly Model number_______________________________ Serial number________________________________ Also be sure to promptly fill out and return the warranty registration enclosed i...

Page 3: ... machine indoors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION Never run an engine in an enclosed area Operate only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all components are securely in place and in good operating order ...

Page 4: ...g blind corners shrubs trees or other objects that may obscure vision EMISSIONS Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label MAINTENANCE AND STORAGE Always observe safe refueling and fuel handling pract...

Page 5: ...unit assembly set up Note Please refer to Parts List for correct part identification and placement Parts list reference numbers are called out by sheet number followed by reference number s on that sheet 1 1 indicates Sheet 1 reference number 1 2 32 34 38 indicates Sheet 2 reference numbers 32 through 38 excluding 33 etc Important Safety Note To prevent unit rollover during assembly and set up loc...

Page 6: ...11 with handle pointed upwards and toward hose Tighten clamps securely HOSE SUPPORT BOOM ASSEMBLY Attach yoke end of Threaded spring guide 5 5 to second thru hole of horizontal boom member 5 2 with one 1 2 13 x 3 hex bolt 5 3 securing with 1 2 13 lock nut 5 4 Do not over tighten lock nut Note Be sure spring guide and chain eye at end of boom are both toward bottom of boom member Attach horizontal ...

Page 7: ...dropping bottom portion into bottom bracket 1 2 Catch S hook on one end of boom support chain 5 9 into chain eye at end of horizontal boom member Slip other end of chain through eye clip atop hose support band then adjust chain length between hose and boom to about three feet 3 4 of total length by slipping S hook on end of chain through appropriate mid link Manual No 3100022 N o t f o r R e p r o...

Page 8: ...the unit discharge meets the box then cut a 16 diameter hole in the door at that location Install a rubber gasket around the hole to prevent debris blow by an old 13 or 14 inner tube works fine CONNECTING UNIT TO TOWING VEHICLE Install appropriate trailer plug onto end of unit wiring harness to match socket on towing vehicle Wiring scheme is as follows Red Right signal Yellow Left signal Brown Tai...

Page 9: ...e ventilation screen If debris is wet or partially frozen run the machine at full throttle Lower intake hose boom assembly until nozzle floats 2 3 inches from the ground then adjust engine throttle so that when nozzle is pushed to the ground suction can be broken with moderate effort using three fingers of one hand This will make operation relatively easy and comfortable Time and experience will b...

Page 10: ...llow manufacturer s recommendations may void manufacturer s warranties Lubricate impeller shaft bearings every 50 hours of operation Use a high quality bearing grease available from your local dealer or auto parts store Maintain tire pressure as indicated on tire sidewall Replace worn or damaged tires promptly Keep engine free from a buildup of grass leaves or excessive grease An accumulation of t...

Page 11: ...ct the battery Store fuel in an approved clearly marked container NO NOT store gasoline powered equipment or fuel containers in any closed area where heat radiating appliances or open pilot lights are present unless the fuel has been completely drained from the power equipment and the fuel containers REPLACEMENT PARTS Replacement parts are available from your local Giant Vac dealer Manual No 31000...

Page 12: ...NT VAC INC Model 6001 6001CHW Sheet 1 of 5 Engine Group R0603 1 13 8 18 21 22 20 19 5 3 6 4 10 11 12 9 2 1 Trailer Frame present on CHW models only Fenders present on CHW models only Manual No 3100022 N o t f o r R e p r o d u c t i o n ...

Page 13: ...uel line 32 length into engine 1 31827 Brass fitting 90 degree 1 8 IPT to 1 4 Farrell 1 31755 1 4 rubber fuel line 4 length 2 27343 Fuel filter 1 34041 1 2 hose clamp 4 8 40114 Fuel cap 1 9 40123 Fuel tank strap 2 10 31043 1 2 flat washer 4 11 31078 1 2 lock washer 4 12 31022 1 2 hex nut 4 13 31128 Impeller key 1 14 21519 Impeller 1 15 31328 5 8 11 x 2 1 2 impeller bolt 1 16 31326 5 8 lock washer ...

Page 14: ...Manual No 3100022 7 6 See Engine Group 1 9 5 2 11 4 3 9 10 8 GIANT VAC INC Model 6001 6001CHW Sheet 2 of 5 Intake Group R0603 1 N o t f o r R e p r o d u c t i o n ...

Page 15: ...ck 1 2 18 4 31022 Nut hex 1 2 13 18 5 20160 Flange intake 18 straight skid version 1 5 34059 Flange intake 18 90 degree CHW version 1 6 31078 Washer lock 1 2 16 7 31022 Nut hex 1 2 13 16 8 34023 Hose intake 18 x 8 1 9 34025 Clamp hose 18 4 10 40112 Band hose support 18 with hardware 1 31141 Bolt hex 5 16 18 x 3 1 2 support band hardware 1 31004 Nut hex 5 16 18 2 11 20158 Nozzle intake 18 1 Manual ...

Page 16: ...Manual No 3100022 See Engine Group 3 5 4 6 1 7 3 2 GIANT VAC INC Model 6001 6001CHW Sheet 3 of 5 Discharge Group R0603 1 N o t f o r R e p r o d u c t i o n ...

Page 17: ...CHARGE GROUP 1 24624 Stack and elbow assy 1 2 31086 Bolt hex 1 2 13 x 1 3 4 12 3 31043 Washer flat 1 2 24 4 31078 Washer lock 1 2 12 5 31022 Nut hex 1 2 13 12 6 34026 Hose discharge 12 x 6 metal 1 7 34049 Ring squeeze 12 1 Manual No 3100022 N o t f o r R e p r o d u c t i o n ...

Page 18: ...22 GIANT VAC INC Model 6001 6001CHW Sheet 4 of 5 Trailer Group R0603 1 18 19 15 13 12 11 10 14 15a 17 16 15a thru 25 22 20 5 4 30 29 24 21 23 7 9 8 3 7 6 2 26 28 See Engine Group 27 N o t f o r R e p r o d u c t i o n ...

Page 19: ...gr 5 4 15a 32155 Washer flat 1 2 8 16 31078 Washer lock 1 2 4 17 32156 Nut hex end lock 1 2 13 4 18 33051 Tire and wheel assy 2 19 31148 Lug nut 10 20 40105 Leg support 1 21 31125 Pin clevis 3 8 x 4 1 2 1 22 31126 Pin bridge 1 23 31639 Light tail stop assy 2 24 31831 Harness wiring 1 31644 Clip wiring harness slip on large 10 32012 Clip wiring harness bolt on 3 8 nom 2 31562 Screw self tapping 12 ...

Page 20: ...Manual No 3100022 1 3 6 7 8 7 6 4 5 4 3 2 9 GIANT VAC INC Model 6001 6001CHW Sheet 5 of 5 Hose Support Boom Group R0603 1 N o t f o r R e p r o d u c t i o n ...

Page 21: ... Boom horizontal member 1 3 31025 Bolt hex 1 2 13 x 3 2 4 31406 Nut reverse lock 1 2 13 2 5 40108 Guide threaded spring 1 6 31110 Nut hex 3 4 10 3 7 31023 Washer flat 3 4 2 8 31332 Spring boom 1 9 31140 Chain boom 48 w 2 S hooks 1 ALL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Manual No 3100022 N o t f o r R e p r o d u c t i o n ...

Page 22: ...N o t f o r R e p r o d u c t i o n ...

Page 23: ...N o t f o r R e p r o d u c t i o n ...

Page 24: ...sly limited to the replacement or repair at an authorized servicing Giant Vac dealer or at a point designated by us of such parts as appear to us to have been defective All defective parts have to be returned freight prepaid before credit will be issued We shall not be liable for transportation charges in connection with the replacement or repair of defective parts This warranty does not apply to ...