Giant P200A-3100 Series Repair and Repair And Service Manual Download

Page: 1 / 16

Contents:
Installation Instructions:

page 2

Pump Specifications:

pages 3-9

Exploded View:

page 10

Parts List / Kits:

page 11

Torque Specifications:

page 11

Repair Instructions:

pages 12-13

Pump mounting selection Guide:

page 13

Trouble Shooting Guide
Recommened Spare Parts List:

page 14

Dimensions:

page 15

Warranty Information:

back page

Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual

Series

P200A-3100/5100

Updated 3/05

Aluminum Bronze Models:
P217-3100
P218-3100
P219-3100
P220-3100

P221-3100
P227-3100
P230-3100

316 S.S. Models:
P217-5100
P218-5100
P219-5100
P220-5100

P221-5100
P227-5100
P230-5100

Stainless Steel Shown

Summary of Contents for P200A-3100 Series Repair and

Page 1: ...ouble Shooting Guide Recommened Spare Parts List page 14 Dimensions page 15 Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Series P200A 31...

Page 2: ...before operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crankcase...

Page 3: ...a 1725 RPM motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then sel...

Page 4: ...00 PSI 2000 PSI 7 75 5 25 1725 2 1 1 2 1 7 2 2 2 5 2 9 7 75 6 50 1450 2 6 1 4 2 2 2 7 3 0 3 6 7 75 7 25 1750 3 4 1 9 2 8 3 5 4 0 4 7 P218A 3100 5100 PULLEY SELECTION HORSEPOWER REQUIREMENTS PULLEY INF...

Page 5: ...rrect nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the p...

Page 6: ...size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the pump power req...

Page 7: ...ific pump horse power requirements use the following formula HP GPM X PSI 1450 Intermittent duty only U S Metric 1750 RPM Ratings 2 34 GPM 2000 PSI 8 9 LPM 137 bar 3450 RPM Ratings 4 2 GPM 2000 PSI 15...

Page 8: ...ompute specific pump horse power requirements use the following formula HP GPM X PSI 1450 U S Metric 1750 RPM Ratings 2 1 GPM 2000 PSI 8 0 LPM 137 bar 3450 RPM Ratings 3 8 GPM 2000 PSI 14 4 LPM 137 ba...

Page 9: ...operate beyond one or more of the limits specified above Specifications Model P230 3100 5100 U S Metric 1750 RPM Ratings 1 1 GPM 2000 PSI 4 2 LPM 137 bar 3450 RPM Ratings 2 05 GPM 2000 PSI 7 8 LPM 13...

Page 10: ...10 Exploded View P200A 3100 5100 Series...

Page 11: ...d 3 24 07904 Pressure Ring 3 25 08445 0100 Weep Return Ring 316 S S 3 26 06582 3000 Valve Casing 3100 pumps 1 26 06582 5000 Valve Casing 5100 pumps 1 27 07849 0100 Valve Seat 6 28 07491 0100 Valve Pla...

Page 12: ...leeve 23 from the valve casing 26 Remove the rear v sleeve 23A from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged su...

Page 13: ...cting rods 2 Replace left and right side bearings 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase...

Page 14: ...f pump for restrictions Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings Refill c...

Page 15: ...15 P200A 3100 5100 DIMENSIONS INCHES mm...

Page 16: ...ifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability u...

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