Giant P205 Repair and Operating Instructions/ Repair And Service Manual Download

Page: 1 / 11

Contents:
Installation Instructions:

page 2

Pump Specifications:

pages 3-5

Exploded View:

page 6

Parts List:

page 7

Kits & Torque Specifications: page 7
Repair Instructions:

pages 8-9

Trouble Shooting:

page 10

Dimensions:

back page

Warranty Information:

back page

Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual

Models

P205/206/208

Summary of Contents for P205 Repair and

Page 1: ...oded View page 6 Parts List page 7 Kits Torque Specifications page 7 Repair Instructions pages 8 9 Trouble Shooting page 10 Dimensions back page Warranty Information back page TM Triplex Ceramic Plung...

Page 2: ...ned before operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank...

Page 3: ...Extended Crankcase Oil Capacity 9 0 fl oz Volumetric Efficiency 3450 RPM 0 88 Mechanical Efficiency 3450 RPM 0 86 Positive inlet pressure required Consult the factory for special requirements that mu...

Page 4: ...ments shown above We recommend a 1 15 service factor be specified when selecting an electric motor as the power source To compute specific pump horse power requirements use the following formula HP GP...

Page 5: ...he pump power requirements shown above We recommend a 1 15 service factor be specified when selecting an electric motor as the power source To compute specific pump horse power requirements use the fo...

Page 6: ...6 Exploded View P205 206 208...

Page 7: ...00 Crankcase 1 2 08301 Dipstick and Gasket Black 1 3 08302 Crankcase Cover Short 1 3 08302 L Crancase Cover Long 1 3A 07190 Drain Plug 1 3B 13262 Gasket for drain plug 1 4 08005 O Ring 1 5 06273 Oil D...

Page 8: ...ase 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged surface will cause accelerated wear on the seals Depos its of any kind must be c...

Page 9: ...cap screws 34 and tighten to 105 inch pounds in a crossing pattern 4 Replace the six o rings 31 and the six valve assemblies 32X Now replace the six valve plug o rings 33 Apply one drop of Loctite 243...

Page 10: ...s Adjust or Replace packing seals Reduce suction vacuum Replace plungers Reduce inlet pressure Giant oil is recommended Adjust oil level to proper amount PUMP SYSTEM MALFUNCTION MALFUNCTION The Pressu...

Page 11: ...e by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warr...