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Series

P200A

Updated 6/00

Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual

For Models:
P217
P218
P219
P220
P221
P223

Contents:

Installation Instructions:

page 2

Pump Specifications:

pages 3-8

Parts List:

page 9

Exploded View:

page 10

Kits & Torque Specifications: page 11
Repair Instructions:

pages 12-13

Trouble Shooting:

page 14

Notes & Dimensions:

page 15

Warranty Information:

back page

Summary of Contents for P217

Page 1: ...nual For Models P217 P218 P219 P220 P221 P223 Contents InstallationInstructions page 2 PumpSpecifications pages 3 8 PartsList page 9 Exploded View page 10 Kits TorqueSpecifications page 11 RepairInstr...

Page 2: ...ant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank case so that oil level is b...

Page 3: ...d a 1 15 service factor be specified when selecting an electric motor as the power source To compute specific pump horse power requirements use the following formula HP GPM X PSI 1450 Consult the fact...

Page 4: ...ult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretical gallons per revolution gal rev is 0 00...

Page 5: ...ormula HP GPM X PSI 1450 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretical gallons p...

Page 6: ...following formula HP GPM X PSI 1450 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretica...

Page 7: ...the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS...

Page 8: ...ep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS The r...

Page 9: ...lug 1 2 BSP 1 39A 08486 CopperSealRing 1 P200A SERIES PARTS LIST For pumps w 3 8 Inlet order p n 08446 ITEM PARTNO DESCRIPTION QTY 1 08300 Crankcase 1 2 08301 DipstickandGasket Black ExceptP217 P223 1...

Page 10: ...10 Exploded View P200A Series...

Page 11: ...lSeal Position Item Description Torque Amount 16C 08456 07778 Tension Screw Plunger 120 in lbs 32 07928 Valve Plug 33 or 59 ft lbs 34 08316 Hex Head Cap Screw Valve Casing 105 in lbs For pumps manufac...

Page 12: ...casing 26 Remove the v sleeve 23 from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged surface will cause accelerated w...

Page 13: ...lve plug o rings 33 For pumps manufactured prior to 5 97 tighten plugs 32 to 33 ft lbs otherwise apply one drop of Loctite 243 to the valve plugs 32 and tighten to 59 ft lbs REPAIR INSTRUCTIONS P200A...

Page 14: ...igh Wrong Grade of oil Improper amount of oil in crankcase REMEDY Replacepackingseals Replacespring TightenorReplacebelt Replacenozzle Cleanvalveassembly Cleanstrainer Repair Replacehose Clean Reset a...

Page 15: ...15 NOTES P200A DIMENSIONS inches...

Page 16: ...s or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Lia...

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