Giant P435B, Operating Instructions Manual

Check

Daily

Weekly

50hrs

Every

       Every

        Every

                   Preventative Maintenance Check-List & Recommended Spare Parts List

CHECK                                                  DAILY    WEEKLY 

50

HRS

       EVERY

EVERY                    EVERY

              500HRS

5 

1500HRS

0 hrs   

     3000HRS

1500 hrs

       3000 hrs

Oil Level/Quality

X

Oil Leaks

X

Water Leaks

X

Belts, Pulley

X

Plumbing

                                                  X

Recommended Spare Parts

Oil Change (1 Gallon) p/n 1154

                            X               X

Seal Spare Parts (1 kit/pump)

            X

(See page 5 for kit list)
Oil Seal Kit (1 kit/pump)

            X

(See page 5 for kit lit)

Valve Spare Parts (1 kit/pump)

            X

(See page 5 for kit list)

500 hrs  

     15

3000 hr

PUMP SYSTEM MALFUNCTION

MALFUNCTION

CAUSE

REMEDY

The Pressure and/

Worn packing seals

Replace packing seals

or the Delivery

Broken valve spring

Replace spring

Drops

Belt slippage

Tighten or Replace belt

Worn or Damaged nozzle

Replace nozzle

Fouled discharge valve

Clean valve assembly

Fouled inlet strainer

Clean strainer

Worn or Damaged hose

Repair/Replace hose

Worn or Plugged relief valve on pump

Clean, Reset, and Replace worn parts

Cavitation

Check suction lines on inlet of

pump for restrictions

Unloader

Check for proper operation

Water in crankcase

High humidity

Reduce oil change interval

Worn seals

Replace seals

Noisy Operation

Worn bearings

Replace bearings, Refill crankcase

oil  with  recommended lubricant

Cavitation

Check inlet lines for restrictions

and/or proper sizing

Rough/Pulsating

Worn packing

Replace packing

Operation with

Inlet restriction

Check system for stoppage, air

Pressure Drop

leaks, correctly sized inlet

plumbing to pump

Accumulator pressure

Recharge/Replace accumulator

Unloader

Check for proper operation

Cavitation

Check inlet lines for restrictions

and/or proper size

Pump Pressure as

Restricted discharge plumbing

Re-size discharge plumbing to Flow

Rated, Pressure

Rate of Pump

Drop at Gun

Excessive

Worn plungers

Replace plungers

Leakage

Worn packing/seals

Adjust or Replace packing seals

Excessive  vacuum

Reduce suction vacuum

Cracked plungers

Replace plungers

Inlet pressure too high

Reduce inlet pressure

High Crankcase

Wrong Grade of oil

Giant oil is recommended Tempera-

ture

Improper amount of oil in crankcase

Adjust oil level to proper amount

9