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INSTALLATION INSTRUCTIONS

4.  Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connec-
tions, and other system areas.  The use of a
dampener with Giant Industries, Inc. pumps is
optional, although recommended by Giant
Industries, Inc. to further reduce system pulsa-
tion.  Dampeners can also reduce the severity of
pressure spikes that occur in systems using a
shut-off gun.  A dampener must be positioned
downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon
request from Giant Industries, Inc.  Required
horsepower for system operation can be ob-
tained from the chart on page 3.

6.  Before beginning operation of your pumping
system, remember:  Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules.  Do not run the pump
dry for extended periods of time.  Cavitation will
result in severe damage.  Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

2.  Pump operation must not exceed rated
pressure, volume, or RPM.  A pressure relief
device must be installed in the discharge of the
system.

3.  Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.

1.  Prior to initial operation, add oil to the
crankcase so that oil level is between the two
lines on the oil dipstick.  DO NOT OVERFILL.

Use Giant 20W-50 oil (p/n 01153) or use
SAE 80-90W Industrial Gear Lube oil
(p/n 01154),

Crankcase oil should be changed after the

first 50 hours of operation, then at regular
intervals of 500 hours or less depending on
operating conditions.

Installation of the Giant Industries, Inc.,
pump is not a complicated procedure, but
there are some basic steps common to all
pumps.  The following information is to be
considered as a general outline for installa-
tion.  If you have unique requirements, please
contact Giant Industries, Inc. or your local
distributor for assistance.

1.  The pump should be installed flat on a base to
a maximum of a 15 degree angle of inclination
to ensure optimum lubrication.

2.  The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary
restrictions that can cause cavitation.  Teflon
tape should be used to seal all joints.  If pumps
are to be operated at temperatures in excess of
160

0

   F, it is important to insure a positive head

to the pump to prevent cavitation.

3.  The discharge plumbing from the pump
should be properly sized to the flow rate to
prevent line pressure loss to the work area.  It is
essential to provide a safety bypass valve
between the pump and the work area to protect
the pump from pressure spikes in the event of a
blockage or the use of a shut-off gun.

Finally, remember that high pressure operation in a pump system has many advantages.  But, if it is used carelessly
and without regard to its potential hazard, it can cause serious injury.

2

Summary of Contents for P57

Page 1: ...tion Instructions page 2 Pump Specifications page 3 Exploded View page 4 Parts List Kits page 5 Torque Specifications page 5 Trouble Shooting page 6 Pump Mounting Selection Guide page 6 Recommended Maintenance Schedule page 6 Repair Instructions page 7 Dimensions back page Warranty Information back page Updated 7 07 ...

Page 2: ...stries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crankcase so that oil level is between the two lines on the oil dipstick DO NOT OVERFILL Use Giant 20W 50 oil p n 01153 or use SAE 80 90W Industrial Gear Lube oil p n 01154 Crankcase oil should be changed after the first 50 hours of operatio...

Page 3: ...B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then select appropriate motor and pump pulley from the same line 2 The desired pressure is achieved by selecting the correct nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the p...

Page 4: ...Exploded View P57 P57 0011 4 ...

Page 5: ...Drain Plug Assembly 1 11A 07191 Gasket 1 12 13402 Bearing Cover 2 13 07193 O Ring Bearing Cover 2 14 01166 Radial Shaft Seal 2 15 01086 Bearing 2 16 07114 Hex Screw with Washer 6 17 05023 Shaft Protector 1 18 12128 Crankshaft 1 19 01024 Woodruff Key 1 20 07199 Connecting Rod 3 21 01027 Screw with Washer 6 22 07396 Plunger Assy 3 23 01031 Crosshead Pin 3 25 13403 Flinger 3 26 08026 Radial Shaft Sea...

Page 6: ...rictions and or proper size PumpPressureas Dropat gunRated Pressure Restricteddischargeplumbing Re sizedischargeplumbingtoflow rateof pump Excessive Leakage Wornplungers Replaceplungers Wornpacking seals Adjust or Replacepackingseals Excessivevacuum Reducesuctionvacuum Crackedplungers Replaceplungers Inlet pressuretoohigh Reduceinlet pressure HighCrankcase Temperature WrongGradeof Oil Giant oil is...

Page 7: ... to examined and replaced if necessary After re moving the valve casing 29 and its components drain the oil and remove crankcase cover 3 and bearing cover 12 2 Remove the connecting rod screws 21 and push the outer connecting rod halves as far as possible into the crosshead guides Important The connecting rods are marked for identification Do not twist the connecting rod halves Connecting rods are...

Page 8: ...third party 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability un...

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