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P57 & P57-0011 SPARE PARTS LIST

ITEM

PART

DESCRIPTION

 QTY.

29

12226

Manifold

1

30

12130

Pressure Ring

3

31

08354

Grooved Seal (P57)

3

31

07391-0010

Grooved Seal, Viton (P57-0011) 3

32

07941

Support Ring

3

33

12132

Pressure Spring

3

33A

12133

Support Disc I

3

33B

12134

Support Disc II

3

34

07907

Spring Tension Disc

6

35

07906-0100

Valve Spring

6

36

07491

Valve Plate

6

37

07849

Valve Seat

6

38

07853

O-Ring (P57)

6

38

07853-0001

O-Ring, Viton (P57-0011)

6

39

07940

Suction Valve Retainer

3

40

07212

O-Ring (P57)

3

40

07212-0001

O-Ring, Viton (P57-0011)

3

41

12135

Plug, Inlet

3

42

07214

O-Ring (P57)

3

42

07214-0001

O-Ring, Viton (P57-0011)

3

43

12136

Plug, Outlet

3

44

07913

O-Ring (P57)

3

44

07913-0001

O-Ring, Viton (P57-0001)

3

45

07215

Stud Bolt

4

46

08040

Hex Nut

4

47

08041

Spring Ring

4

52

12250

Plug, 1/2” BSP, S.S.

1

53

12138

Plug, 3/8” BSP, S.S.

1

ITEM

PART

DESCRIPTION

 QTY.

1

07180

Crankcase

1

2

07181

Oil Fill Plug Assembly

1

2A

07182

Gasket

1

3

07183

Cover, Crankcase

1

4

07184

O-Ring, Crankcase Cover

1

5

07185

Oil Dip Stick Assembly

1

6

01009

O-Ring, Dip Stick

1

7

07186

Oil Sight Glass Assembly

1

9

07188

Screw, Crankcase Cover

4

10

07223-0100

Spring Washer

4

11

07190

Oil Drain Plug Assembly

1

11A

07191

Gasket

1

12

13402

Bearing Cover

2

13

07193

O-Ring, Bearing Cover

2

14

01166

Radial Shaft Seal

2

15

01086

Bearing

2

16

07114

Hex Screw with Washer

6

17

05023

Shaft Protector

1

18

12128

Crankshaft

1

19

01024

Woodruff Key

1

20

07199

Connecting Rod

3

21

01027

Screw with Washer

6

22

07396

Plunger Assy.

3

23

01031

Crosshead Pin

3

25

13403

Flinger

3

26

08026

Radial Shaft Seal

3

26A

13346

Spacer Sleeve

3

28

07207

Centering Sleeve

2

P57 & P57-0011 REPAIR KITS

Valve Assembly Kit #09315 (P57)

Item Part #

Description

Qty.

34

07907

Spring Tension Disc

6

35

07906-0010

Valve Spring

6

36

07491

Valve Plate

6

37

07849

Valve Seat

6

38

07853

O-Ring

6

40

07212

O-Ring

3

42

07214

O-Ring

3

44

07913

O-Ring

3

Oil Seal Kit #09314 (P57 & P57-0011)

Item Part #

Description

Qty.

25

13403

Flinger

3

26

08026

Radial Shaft Seal

3

Plunger Packing Kit #09313 (P57)

Item Part #

Description

Qty.

31

08354

Grooved Seal

3

32

07941

Support Ring

3

40

07212

O-Ring

3

42

07214

O-Ring

3

Plunger Packing Kit #09313-0011 (P57-0011)

Item Part #

Description

Qty.

31

07391-0010

Grooved Seal Assy.

3

32

07941

Support Ring

3

40

07212-0001

O-Ring, Viton

3

42

07214-0001

O-Ring, Viton

3

5

Position

Item#

Description

Torque Amount

21

01027

Screw with Washer

133 (in-lbs.)

41

12135

Plug, Inlet

52 (ft.-lbs.)

43

12136

Plug, Discharge

52 (ft.-lbs.)

46

08040

Nut, Stud

35 (ft-lbs)

P57 & P57-0011 TORQUE SPECIFICATIONS

Summary of Contents for P57

Page 1: ...tion Instructions page 2 Pump Specifications page 3 Exploded View page 4 Parts List Kits page 5 Torque Specifications page 5 Trouble Shooting page 6 Pump Mounting Selection Guide page 6 Recommended Maintenance Schedule page 6 Repair Instructions page 7 Dimensions back page Warranty Information back page Updated 7 07 ...

Page 2: ...stries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crankcase so that oil level is between the two lines on the oil dipstick DO NOT OVERFILL Use Giant 20W 50 oil p n 01153 or use SAE 80 90W Industrial Gear Lube oil p n 01154 Crankcase oil should be changed after the first 50 hours of operatio...

Page 3: ...B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then select appropriate motor and pump pulley from the same line 2 The desired pressure is achieved by selecting the correct nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the p...

Page 4: ...Exploded View P57 P57 0011 4 ...

Page 5: ...Drain Plug Assembly 1 11A 07191 Gasket 1 12 13402 Bearing Cover 2 13 07193 O Ring Bearing Cover 2 14 01166 Radial Shaft Seal 2 15 01086 Bearing 2 16 07114 Hex Screw with Washer 6 17 05023 Shaft Protector 1 18 12128 Crankshaft 1 19 01024 Woodruff Key 1 20 07199 Connecting Rod 3 21 01027 Screw with Washer 6 22 07396 Plunger Assy 3 23 01031 Crosshead Pin 3 25 13403 Flinger 3 26 08026 Radial Shaft Sea...

Page 6: ...rictions and or proper size PumpPressureas Dropat gunRated Pressure Restricteddischargeplumbing Re sizedischargeplumbingtoflow rateof pump Excessive Leakage Wornplungers Replaceplungers Wornpacking seals Adjust or Replacepackingseals Excessivevacuum Reducesuctionvacuum Crackedplungers Replaceplungers Inlet pressuretoohigh Reduceinlet pressure HighCrankcase Temperature WrongGradeof Oil Giant oil is...

Page 7: ... to examined and replaced if necessary After re moving the valve casing 29 and its components drain the oil and remove crankcase cover 3 and bearing cover 12 2 Remove the connecting rod screws 21 and push the outer connecting rod halves as far as possible into the crosshead guides Important The connecting rods are marked for identification Do not twist the connecting rod halves Connecting rods are...

Page 8: ...third party 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability un...

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