EXHAUST INSTALLATION #69218D
WHEN INSTALLING THIS EXHAUST SYSTEM MAKE SURE YOU USE ALL THE PROPER SAFTEY PRECAUTIONS. USE JACK
STAND TO SUPPORT THE TRUCK WHILE OFF THE GROUND. SET PARKING BRAKE, BLOCK THE TIRES AND USE SAFTEY
GLASSES AND GLOVES.
DO NOT WORK WITH HOT PIPES!
SUGGESTED TOOLS:
HACKSAW, JACKSTAND, 1/2” WRENCH & SOCKET, 9/16” SOCKET & WRENCH, WD-40, MEASURING TAPE
TO REMOVE STOCK EXHAUST SEE BELOW FOR PROPER VEHICLE APPLICATION.
INSTALL MUFFLER # B ONTO
HEADPIPE 1 ½” TO 2”. USE CLAMP # F
TO SECURE MUFFLER TO HEADPIPE.
DO NOT TIGHTEN. USE A JACK
STAND TO HOLD UP THE MUFFLER.
OUTLETS SHOULD BE LEVEL.
MAKE SURE YOU AT LEAST A 1" CLEARANCE ON ALL BRAKE LINES, FUEL
LINES, SHOCKS, TIRES, ETC.
TO REMOVE YOUR STOCK
EXHAUST, REMOVE IT FROM
THE 2-BOLT FLANGE LOCATED
JUST IN FRONT OF THE
MUFFLER REMOVE HANGERS
FROM RUBBER GROMMETS BY
PULLING EXHAUST TOWARDS
THE REAR OF THE VEHICLE, USE
WD-40 TO AID IN REMOVAL,
LEAVE GROMMETS IN PLACE.
INSTALL HEADPIPE # A INTO
STOCK PIPE. THE END OF THE PIPE
SHOULD BE AT THE 12 O’CLOCK
POSITION, ATTACH WITH BOLT
KIT #I DO NOT TIGHTEN.
INSERT WELDED HANGER INTO
RUBBER GROMMET. REMOVE THE
HANGER FRO THE FRAME &
RELOCATE TO THE HOLES JUST
TO THE LEFT OF THE OTHER
HOLES YOU WILL NEED TO PRY
THE INSERTS OUT & RE-INSTALL
SEE PHOTO
INSTALL PASS. SIDE TAILPIPE
# C INTO MUFFLER 1 ½” TO 2”.
INSERT HANGER INTO RUBBER
GROMMET, USE CLAMP # G TO
SECURE PIPE TO MUFFLER. DO
NOT TIGHTEN.
INSTALL DRIVERS SIDE
TAILPIPE # D INTO
MUFFLER 1 ½” TO 2”. INSERT
HANGERS INTO RUBBER
GROMMETS, USE CLAMP # G
TO SECURE PIPE TO
MUFFLER. DO NOT
TIGHTEN. THE TAB ON
THIS PIPE SHOULD GO ON
BOTTOM OF PASSENGER
SIDE PIPE USE BOLT KIT #
H TO SECURE TOGETHER.
INSTALL YOUR BLACK
CERAMIC COATED TIPS.
PROCEED TO THE NEXT
SHEET ON HOW TO
INSTALL YOUR DEEGAN 38
BADGES. AFTER YOU HAVE
CHECKED FOR CLEARANCES
GO BACK AND TIGHTEN ALL
NUTS, BOLTS AND CLAMPS.
